Abstract
The use of vaccines including aluminum (Al)–based adjuvants is widespread among small ruminants and other animals. They are associated with the appearance of transient injection site nodules corresponding to granulomas. This study aims to characterize the morphology of these granulomas, to understand the role of the Al adjuvant in their genesis, and to establish the presence of the metal in regional lymph nodes. A total of 84 male neutered lambs were selected and divided into 3 treatment groups of 28 animals each: (1) vaccine (containing Al-based adjuvant), (2) adjuvant-only, and (3) control. A total of 19 subcutaneous injections were performed in a time frame of 15 months. Granulomas and regional lymph nodes were evaluated by clinicopathological means. All of the vaccine and 92.3% of the adjuvant-only lambs presented injection-site granulomas; the granulomas were more numerous in the group administered the vaccine. Bacterial culture in granulomas was always negative. Histologically, granulomas in the vaccine group presented a higher degree of severity. Al was specifically identified by lumogallion staining in granulomas and lymph nodes. Al median content was significantly higher (
Sheep production in Spain very frequently involves vaccination for prevention of a variety of diseases 25 using vaccines that include aluminum (Al)–based adjuvant. Vaccines are injected throughout the life of the animals, and often a single sheep can receive 2 to 4 vaccines per year or more depending on the specific health problems of a certain flock or the implementation of compulsory vaccination campaigns against emerging infections. 7 The repetitive injection of Al-containing vaccines in sheep has been related to a systemic, previously unreported syndrome, the so-called ovine autoimmune/inflammatory syndrome induced by adjuvants (ovine ASIA syndrome). This was widely observed following the compulsory bluetongue vaccination campaign at the end of the past decade, which resulted in severe deleterious effects on local sheep production. 12,27,36 To date, ovine ASIA syndrome is consistently observed in field conditions, and there is an urgent need to understand its pathogenesis to control its effects.
Al salts are effective adjuvants that promote a robust immune response against vaccine antigens and are considered safe. 1,26 Some studies indicate these compounds activate the inflammasome pathway, induce a Th2 immune response, and promote specific humoral immunity. 1,9 In veterinary medicine, granulomas associated with Al adjuvants are considered an acceptable side effect, 37 although the use of Al as adjuvant can be related to a broad spectrum of local reactions at the injection site, including chronic severe inflammation leading to sarcomas in cats. 3,16,17 Sheep are considered prone to the development of vaccine-associated granulomas 37,40 and preclinical safety studies for sheep vaccine development usually include periodical in vivo evaluation of the reactions at the injection site over a period of a few months. 2,33
There are no reported histologic descriptions of the acute or subacute inflammatory response to vaccines. 15 Moreover, a complete pathologic characterization of vaccine-induced granulomas in sheep, including location of Al within granulomas and lymph nodes, has never been performed. This work aims to characterize granulomas induced by vaccines that include an Al-based adjuvant and to establish if Al is transported from the injection site to the regional lymph node.
Materials and Methods
Study Design
The Ethical Committee of the University of Zaragoza approved and licensed all experimental procedures (ref. PI15/14). Requirements of the Spanish Policy for Animal Protection (RED53/2013) and the European Union Directive 2010/63 on the protection of experimental animals were always fulfilled.
The study was based on 4 flocks of 21, three-month-old, neutered male lambs (
Lambs underwent an accelerated vaccination schedule, receiving, within an acceptable experimental time frame, an Al load equivalent to 6 to 7 years in the field. 25,27 Animals in each treatment group received a total of 19 subcutaneous injections at 16 injection dates, as there were 3 days that required double injections (Fig. 1). Periods between injections ranged from 18 to 78 days (mean = 30.2 ± 16.0 days). All injections were performed in the subcutaneous tissue of the area encompassing scapula and ribs. Sixteen injections were performed in the right flank, and those 3 corresponding to double injection dates were performed in the left flank. For the purpose of this study, only the 16 injections in the right flank were considered.

Vaccination schedule for this experiment. The number of days after the first injection is shown. Injection number is the sequential number of a given injection. Vaccine number refers to the vaccine products as described in Suppl. Table S2.
The vaccine group was inoculated with commercial vaccines against major ovine diseases (Suppl. Table S2). The recommended period between vaccines and the application procedure for each product was always fulfilled. The adjuvant-only group was injected with Alhydrogel ®(CZ Veterinaria, Pontevedra, Spain), the Al-based adjuvant used in the vaccine preparations. The concentration of Al for each inoculum was calculated to be identical to that of the corresponding vaccine by dilution with phosphate-buffered saline (PBS). The Al content in the adjuvant and each vaccine was established by inductively coupled plasma atomic emission spectrometry (Suppl. Table S2). Vaccine and adjuvant-only groups received a total of 81.29 mg of Al per animal. The control group was inoculated with the same volume of PBS only. All animals received the last injection 5 days prior to euthanasia.
In Vivo Studies
At each injection date, the same evaluator (J.A.) assessed by palpation the severity of reaction to the injections. A range of degree of severity was established (0–3): 0, no reaction, 1, 1 nodule-forming reaction smaller than 0.5 cm; 2, 1 nodule-forming reaction bigger than 0.5 cm; 3, 1 nodule with central liquefaction and/or fistulation or more than 1 palpable nodule-forming reaction. This assessment was carried out up to and including the 14th injection (Fig. 1).
Pathologic Characterization
A complete necropsy including a systematic sampling of all tissues was performed, but for the purpose of this work, only features recorded in the right flank or in the right prescapular lymph node will be described. This sample collection procedure guaranteed the required samples for the study (see below) since the number of injections was higher in the right flank, and helped in collecting the samples in a minimal time frame. The subcutaneous tissue was exposed and the adipose panniculus dissected. All grossly visible injection nodules were recovered and their number recorded. The presence of central necrosis within the nodules was also recorded. Depending on the number of nodules found in each animal, four categories were established: 0, 1–2, 3–7, and 8 or more nodules.
For histopathologic purposes, only chronic, well-developed nodules were considered, avoiding acute tissue reactions corresponding to the injections performed 5 days before euthanasia. Nodules were fixed and embedded in paraffin, but only 1 per animal was randomly selected for detailed histopathologic studies. This procedure was based on the very homogeneous histopathologic characteristics of nodules (see the Results section). Samples were also obtained from the regional (right prescapular) lymph node. In total, 47 injection-site nodules (24 from the vaccine and 23 from the adjuvant-only animals), 26 control injection site areas, and 76 lymph nodes (26 from the vaccine, 24 from adjuvant-only, and 26 from control animals) were analyzed. Tissues were routinely processed and stained with hematoxylin-eosin. The semiquantitative histopathologic scoring system of the injection-site nodules and prescapular lymph nodes is detailed in Supplemental Table S3 and Supplemental Table S4. Two authors (J.A. and L.L.) performed a blind and individual microscopic evaluation of these parameters, reaching a final consensus.
Microbiology
A total of 40 animals (flocks 1 and 4) were studied by microbiological means: Twenty-six injection site nodules (13 from the vaccine and 13 from the adjuvant-only groups), together with 14 areas of injection from control animals, were submitted for routine microbiologic studies. Each sample was studied by direct Gram staining in smears and incubation of microbiologic cultures in aerobic conditions (Columbia blood agar and MacConkey agar; Oxoid, Basingstoke, Hampshire, UK; up to 48 hours at 37°C) and anaerobic conditions (Columbia blood agar, up to 5 days at 37°C). Basic phenotypic bacterial identification was based on colony and cell (Gram stain) morphology and by standard biochemical tests.
Aluminum In Situ Studies
The presence of Al in granulomas and lymph nodes was studied by fluorescence microscopy with lumogallion staining and by electron microscopy. For fluorescence microscopy, 4 randomly selected injection site nodules from animals in flock 1 (2 from the vaccine and 2 from the adjuvant-only groups) were studied, along with two injection-site areas from control lambs. Samples from the corresponding right prescapular lymph nodes of the same six above-mentioned animals were also analyzed. A protocol to identify Al in tissue sections using lumogallion staining was followed. 30,31 Briefly, 5-μm tissue sections were dewaxed, rehydrated, and incubated with a 1-mM solution of lumogallion (Tokyo Chemical Industry, UK) prepared in 50 mM PIPES rinse solution. Serial control sections were in PIPES rinse solution only. Slides were washed 6 times with PIPES, rinsed in ultrapure water, and mounted with an aqueous medium. Lumogallion and control autofluorescence analyses were performed using a bandpass excitation filter of 470 to 495 nm.
Eight randomly selected injection site nodules from flock 1 (4 from vaccine and 4 from adjuvant-only animals, including those animals analyzed by fluorescence microscopy) were submitted to scanning transmission electron microscopy (STEM) and energy-dispersive X-ray spectroscopy (EDS). Briefly, selected tissues were fixed in 2.5% glutaraldehyde plus 2% paraformaldehyde (0.1 M PBS) washed in PBS, postfixed in 2% osmium, dehydrated in increasingly graded acetone, and embedded in araldite. Selected ultra-thin sections were counterstained with 1% uranyl acetate and Reynold’s lead citrate. STEM images were obtained in a Tecnai F30 microscope (FEI Company, Hillsboro, OR, USA) equipped with an EDS detector. Al determinations by EDS were always performed in intracytoplasmic aggregates, whereas determinations in nuclei were used as internal negative controls. Al particle size and Al aggregates area were measured using STEM images: the length of Al particles was determined in 4 STEM images per animal at 68 000× magnification by measuring 10 particles per image (40 particles per animal), and the area of Al aggregates was established in 4 STEM images per animal at 8500× by measuring 5 well-delimited aggregates per image (20 aggregates per animal). Large, dense eosinophilic crystalloid bodies (made up of Al, see description below; Suppl. Table S3) were not included in the calculation of the area occupied by Al aggregates.
Aluminum Content in Lymph Nodes
Twelve lymph nodes (4 from each group, including the animals analyzed by fluorescence microscopy, STEM, and EDS) were analyzed by microwave digestion followed by transversely heated graphite furnace atomic absorption spectroscopy (TH GFAAS).
19
Briefly, 3 replicate portions of 0.3 to 0.5 g from each lymph node were dried in a 37°C incubator until reaching a constant weight. They were then digested in a microwave (MARS Xpress CEM Microwave Technology Ltd.) in a mixture of 1 mL 15.8 M HNO3 and 1 mL of 30%
Statistical Analysis
Qualitative variables, as groups of treatment and histopathologic features, were described using absolute and relative frequencies. Assessment of the associations between 2 qualitative variables was carried out using Pearson’s chi-square test (or, alternatively, likelihood ratio for
Shapiro-Wilk test was used to check if the data of the quantitative variables (severity of the in vivo reactions, Al particle length/aggregates, and Al content) followed a normal distribution. As all of them were not normal, they were described using median and interquartile range (IQR) and graphically represented using box and whiskers plots. Association of a nonnormal quantitative variable with a qualitative variable with 2 categories was assessed by Mann-Whitney
Data were analyzed using IBM SPSS 19.0 for Windows (IBM Corp, Armonk, NY, USA). A
Results
In Vivo Studies
In vivo assessment of local reactions is shown in Suppl. Fig. S1. Injection-site nodules were palpated only in the vaccine and adjuvant-only groups. Local reactions in the vaccine group showed a significantly higher (
Gross and Histopathology
Inspection of the subcutaneous tissue after the removal of the adipose panniculus revealed the presence of nodules, although only in the vaccine and adjuvant-only groups (Fig. 2). All (26/26; 100%) lambs of the vaccine group and most (24/26, 92.3%) of the adjuvant-only animals presented nodules, whereas the control group (0/26; 0%) did not (Table 1). More than half of the adjuvant-only lambs showed 1 or 2 nodules in total, whereas more than 75% of the vaccine animals exhibited 8 nodules or more; the minimum number of nodules recovered in vaccine animals was 3 (Table 1). Remarkably, 7 vaccine lambs (7/26, 26.9%) showed between 13 and 16 nodules in the right flank (Fig. 3). Vaccine-induced nodules were round and conspicuous (Fig. 4), whereas adjuvant-only–induced nodules tended to be plaque-like or at least not as round (Fig. 5). In both groups, nodule size was generally within a range of 0.5 and 2 cm. However, especially in the adjuvant-only group, some nodules were difficult to locate because of their small size (sometimes less than 2 mm). Central caseous necrosis of nodules was grossly observed in 84.6% and in 13.6% of the vaccine and adjuvant-only lambs, respectively (Figs. 6, 7).

Injection site granulomas, subcutaneous tissue of the right flank (fat has been removed), lambs injected subcutaneously with vaccine or adjuvant-only.
Number (%) of Granulomas Collected Postmortem in Lambs Injected With Phosphate-Buffered Saline (Control), Adjuvant-Only or Vaccines (
a Association was assessed using likelihood ratio (
The basic histologic features of the injection site nodules and regional lymph nodes were comparable within and between the 2 treated groups, varying only in their intensities (Table 2), while no control animals presented with injection site reactions. In the 2 treated groups, nodules consisted of well-demarcated granulomas mostly composed of voluminous, activated macrophages showing a vacuolated to coarsely granulated cytoplasm (Figs. 8, 9). Multinucleated giant cells, either Langhans or foreign-body type, were observed significantly more often in granulomas from vaccine animals (
Histologic Lesions in Subcutaneous Granulomas and Lymph Nodes in Lambs Injected Subcutaneously With Phosphate-Buffered Saline (Control), Adjuvant-Only or Vaccines.a
Abbreviations: NA, not applicable; LR, likelihood ratio; F, Fisher’s exact test; χ2, Pearson’s chi-square test; +, presence; –, absence.
a The data show the number (and percentage) of animals with each lesion.
b Significant difference refers to comparing vaccine/adjuvant-only groups with control group.

Injection site granulomas. Lambs injected subcutaneously with vaccine or adjuvant-only.
Using lumogallion staining, a granular, intense intracytoplasmic orange fluorescence was observed in macrophages from granulomas and lymph nodes from both vaccine and adjuvant-only groups (Fig. 11). Remarkably, the eosinophilic crystalloid bodies observed with hematoxylin and eosin showed the most intense orange fluorescence (Fig. 12). Fluorescence of similar characteristics was not observed in tissues from control lambs.
Electron Microscopy Studies
Macrophages within granulomas contained needle-shaped, electron-dense material (Fig. 13) that formed multiple intracytoplasmic aggregates, often surrounded by a subcellular membrane (phagolysosome; Figs. 14, 15). This membrane showed occasional areas of discontinuity and loss, leading to the presence of free intracytoplasmic spiculated material. The eosinophilic, lumogallion-positive crystalloid bodies showed a dense and uniform aggregation of the same spiculated material (Fig. 16). Independently of the presentation and location, this needle-shaped material was identified as Al by EDS, and other frequently identified elements were carbon, oxygen, lead, copper, and osmium (Fig. 17). EDS measurements performed in nuclei were always negative for Al. Al particles in granulomas were significantly longer (

Injection site granulomas, lambs injected with vaccine or adjuvant. Scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy (EDS). White circles in the electron micrographs show areas of EDS measurements.

Length of the aluminum (Al) particles in granuloma macrophages. Boxes represent the interquartile range, and horizontal lines inside the boxes represent the median values. Whisker bars represent the variability of the data outside the interquartile range. Points and squares represent the outlier measurements in each group. Vaccine granulomas have significantly longer aluminum particles than adjuvant-only granulomas. *

Area of aluminum (Al) aggregates in granuloma macrophages. Boxes represent the interquartile range, and horizontal lines inside the boxes represent the median values. Whisker bars represent the variability of the data outside the interquartile range. Points and squares represent the outlier measurements in each group. Vaccine and adjuvant-only granulomas show a similar aggregate area. *
Microbiology
All 26 granulomas and the 14 injection site areas from control lambs were negative for bacteriological cultures, and no bacterial forms were observed with Gram staining.
Aluminum Content in Lymph Nodes
The content of Al in lymph nodes is detailed in Table 3. The vaccine group contained significantly higher values than the other 2 groups (
Aluminum (Al) Content in the Right Prescapular Lymph Node of Lambs Injected Subcutaneously With Phosphate-Buffered Saline (Control), Adjuvant-Only or Vaccine.a
a The data show the median and range. Different superscripts (a, b, c) indicate statistically significant differences between the groups.
* Kruskall-Wallis test with post hoc Dunn test.
Discussion
This is the first comprehensive description of the morphology of persistent granulomas in sheep following injection with either vaccines containing Al-based adjuvants or the Al-based adjuvant alone. Al was unequivocally identified by different methods both in granulomas and lymph nodes, with higher lesion severity in granulomas from vaccinated lambs. The ultrastructure of the granulomas varied according to whether Al was administered as a vaccine preparation or simply as an adjuvant. The translocation of Al from the injection site to the lymph node was demonstrated for the first time in a large animal model.
This experiment was planned to study the lesions caused by the administration of Al adjuvant-containing products, independent of the identification of individual injections, the exact age of the granuloma, or the role of specific vaccine antigens, as evaluated in other studies. 39 Our results showed that granuloma was the only type of local reaction produced by these injections, differing only in shape, persistency, and histopathologic aspects. Lambs in this experiment were sourced from 4 different flocks. However, in vivo measurements and observations of gross and microscopic changes were similar, irrespective of flock, breed, or management conditions. Therefore, these observations are combined as 3 experimental groups.
Gross pathology data demonstrated that injection site granulomas were much more numerous than was noticed by in vivo examination. In sheep, these reactions are reported to disappear with time, although it is not known exactly how long this takes. 33 The gross data underline that the development of granulomas in both treated groups was very common and was a universal fact in the vaccine animals. More than 75% of vaccine animals demonstrated at least 8 granulomas, indicating more frequent development or persistence of granulomas induced by vaccines. Assuming that each granuloma corresponded to a different single injection, the postmortem detection of granulomas in all injection sites would indicate that they may persist for at least 15 months, the duration of the current experiment. This persistence might reflect a low capacity, perhaps genetic, for clearing Al from the injection site in certain lambs, as has also been postulated in humans with specific human leukocyte antigen polymorphisms. 14 Granulomas induced in adjuvant-only animals showed a lower persistency, which might indicate a quicker clearance of Al, perhaps due to a less severe immune reaction from the lack of antigen and/or different Al particle conformation.
Histologically, the reactions observed were interpreted as immune-mediated granulomas (ie, they are induced by persistent immunostimulating agents). 24 In the vaccine group, there were more frequent and extensive necrotic centers, which might be due to the presence of antigens, different Al particle conformations, or a combination of both. It is known that Al particle size can increase in the presence of antigens, 35 and indeed our results point to a higher particle size in vaccine granulomas. Al particles have been linked to phagolysosome membrane disruption and release of Al into the cytoplasm, leading to cell death by activating the cathepsin-mediated necrosis pathway. 20 Indeed, a relationship between particle size and the immunostimulation capability of different adjuvants has been postulated. 32,41 Therefore, a different particle conformation due to the interaction with antigen may induce an increased immune stimulation, leading to a higher degree of tissue necrosis in vaccine granulomas. More accurate methods 21,35 should be employed to determine real particle size, as our measurements are only 2-dimensional estimations of particle length for comparison purposes. We describe for the first time large dense Al aggregates in the form of pale crystalloid eosinophilic bodies with straight borders within the granulomas, the number of which was significantly increased in the adjuvant-only group. The reason for formation of these crystalloid bodies remains obscure, and further research is needed to clarify their role in the genesis of the granulomas and subsequent interactions with the surrounding tissues.
Lumogallion demonstrated excellent performance in granulomas and lymph nodes, giving an Al-selective orange fluorescence 30,31 that is easier to interpret than other stains. 13 This technique has recently been used to reliably identify Al in tissues from rats fed an Al-containing diet. 28 EDS has been previously used to determine the presence of Al in postvaccine granulomas in pigs 38 and humans. 22 The presence of other elements in EDS determinations are explained by the technical processing of the samples: lead and osmium are part of the staining, and copper is in the grid. 38 TH GFAAS has been used to determine Al content in human 29 and animal tissues. 4,28 In our study, this technique demonstrated a significant increase of Al in lymph nodes of vaccine lambs when compared with both adjuvant-only and control animals. Quantitative analyses using TH GFAAS and qualitative imaging using lumogallion demonstrate for the first time in a large animal model that Al is carried in macrophages from the injection site to lymph nodes. In fact, egress of mycobacteria-infected macrophages from granulomas is a well-described mechanism, 6 and translocation of metals to lymph nodes has recently been reported in a case of a dog with hip-implant–associated metallosis 8 and also in humans with subcutaneous tattoos that carry a variety of metals, including Al. 34 The Al translocation observed in this work might suggest a systemic distribution throughout the body, as demonstrated in mice 23 or rabbits. 11 In our animals, Al-containing macrophages tended to form aggregates in the lymph nodes, as has been similarly observed in mice. 18,23 Some control lambs showed rare, similar but smaller macrophage aggregates, negative to lumogallion staining, in the draining lymph node (Table 2) that might simply indicate the drainage of other, nonrelated lipidic phagocytic debris to the lymph node. 10
This experiment was part of a comprehensive study to improve understanding of the ovine ASIA syndrome, and it has been successful in reproducing some, but not all, of its most remarkable changes. Vaccine and adjuvant-only groups demonstrated significant changes in the interindividual and intragroup interaction patterns (ie, increase in wool biting and restlessness) as the cumulative number of injections increased. These findings coincide with previous observations on the ovine ASIA syndrome. 27 Treatment groups also showed higher levels of stress biomarkers, and the clinicopathological picture as a whole showed few significant differences between these groups. These results will be published in detail elsewhere.
Conclusion
In sheep, persistent subcutaneous granuloma formation is a universal reaction to the injection of Al either in commercial vaccines or simply as Al-based adjuvants. We show that Al is subsequently transported from the injection site to the lymph nodes. This transport was far more pronounced in the commercial vaccine preparations, which suggests that the animal handles Al differently depending upon its presentation at injection sites. Further research is needed to study the putative role of this tissue reaction in the development of the previously described ovine ASIA syndrome.
Supplemental Material
Supplemental Material, DS1_VET_10.1177_0300985818809142 - Granulomas Following Subcutaneous Injection With Aluminum Adjuvant-Containing Products in Sheep
Supplemental Material, DS1_VET_10.1177_0300985818809142 for Granulomas Following Subcutaneous Injection With Aluminum Adjuvant-Containing Products in Sheep by Javier Asín, Jéssica Molín, Marta Pérez, Pedro Pinczowski, Marina Gimeno, Nuria Navascués, Ana Muniesa, Ignacio de Blas, Delia Lacasta, Antonio Fernández, Lorena de Pablo, Matthew Mold, Christopher Exley, Damián de Andrés, Ramsés Reina and Lluís Luján in Veterinary Pathology
Footnotes
Acknowledgements
We deeply thank all veterinarians and farmers who contributed to the development of the experiment. We are indebted to Prof. Jesús Santamaría (INA, University of Zaragoza) for his help on the use of electron microscopy facilities. We thank all the undergraduate and postgraduate students of the Ruminants Clinic Service (SCRUM) of the University of the Zaragoza for their help. Rosario Puyó and Santiago Becerra are acknowledged for their technical support. We would like to acknowledge the use of Servicio General de Apoyo a la Investigación (SAI), Universidad de Zaragoza.
Declaration of Conflicting Interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was funded by grants from the Spanish Ministry of Economy and Industry (AGL2013-49137-C3-1-R and AGL2013-49137-C3-2-R). J. Asín is a PhD student funded by the Spanish Ministry of Education, Culture and Sports. R. Reina is supported by a “Ramón y Cajal” contract from the Spanish Ministry of Economy, Industry and Competitiveness.
References
Supplementary Material
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