In this work, the impact of vulcanization parameters on the adhesion strength of conveyor belts was investigated. Multi-ply textile-reinforced conveyor belts were produced at different vulcanization temperatures and times. The glass transition and melting temperature of fibers in the textile carcasses and the trend in vulcanization parameters adopted at conveyor belt-producing companies were considered in determining the vulcanization parameters. Post-vulcanization, the adhesion strength between the plies of the conveyor belt was thoroughly investigated. The study revealed that the adhesion strength of the conveyor belt relies on the vulcanization temperature and time. For the experiment conducted in this work, the optimum adhesion strength of the conveyor belt was found to be 9.9 N/mm at a vulcanization temperature of 160°C for 35 minutes.
HakamiFPramanikARidgwayN, et al.
Developments of rubber material wear in conveyer belt system. Tribol Int2017;
111: 148–158.
2.
KabzinskiA.Rubber textile composites. Application of fabrics in conveyor belts. Tech Wyr Wlókiennicze2010;
18: 59–63.
3.
BarburskiM.Analysis of the pipe conveyor belt pressure on the rollers on its circuit. J Ind Text2014;
45: 1619–1634.
4.
BarburskiM.Analysis of the mechanical properties of conveyor belts on the three main stages of production. J Ind Text2014;
45: 1322–1334.
5.
RudawskaAMadleňákRMadleňákováL, et al.
Investigation of the effect of operational factors on conveyor belt mechanical properties. Appl Sci2020;
10: 1–17.
6.
AmbriskoL.Tensile properties of conveyor belts after the impact loading. Int Multidiscip Sci GeoConference Surv Geol Min Ecol Manag SGEM2020;
20: 301–308.
7.
AliAAAbdellahMYHassanMK, et al.
Optimization of tensile strength of reinforced rubber using the Taguchi method. Int J Sci Eng Res2018;
9: 180–186.
8.
LemmiTsBarburskiMKabzinskiA, et al.
Effect of vulcanization process parameters on the tensile strength of carcass of textile-rubber reinforced. Materials (Basel)2021;
14: 1–15.
9.
KukkasniemiT.Process analysis and identification of possible options to ensure an optimized material processing in a textile conveyor belt production. Master’s Thesis, Tampere University of Technology, 2018.
10.
ChenHChenHLiP, et al.
Experimental analysis and prediction for the bonding strength of steel cord of conveyor belt under the temperature influence. AIP Adv2022;
12: 1–9.
11.
YilmazB.Investigation into the effects of accelerated aging conditions on adhesion of resorcinol-formaldehyde-latex treated synthetic cords. J Adhes Sci Technol2009;
23: 1893–1906.
12.
HeiligML.United States Patent Office. ACM SIGGRAPH Comput Graph1994;
28: 131–134.
13.
WennekesWBDattaRNNoordermeerJWM, et al.
Fiber adhesion to rubber compounds. Rubber Chem Technol2008;
81: 523–540.
14.
DierkesWLouisANoordermeerJ, et al.
A novel approach of promoting adhesion of reinforcing cord to elastomers by plasma polymerization. Polymers (Basel)2019;
11: 1–15.
15.
JamshidiMTaromiFA.Study on the temperature dependence of loss function in a model cord-adhesive rubber system. J Adhes Sci Technol2007;
21: 169–177.
16.
MolnarWVargaMBraunP, et al.
Correlation of rubber-based conveyor belt properties and abrasive wear rates under 2- and 3-body conditions. Wear2014;
320: 1–6.
17.
LemmiTSBarburskiMKabzińskiA, et al.
Effect of thermal aging on the mechanical properties of high tenacity polyester yarn. Materials (Basel)2021;
14: 1–12.
18.
HuKYangJ.Aging and tribological behavior of styrene butadiene rubber conveyor belts under combined seawater dry-wet conditions. Mater Res Express2022;
9: 095305.
19.
AlvarezAAAlexanderASotoR, et al.
Adhesion quality assessment of textile conveyor belts through experimental methods and mathematical modeling. Qual Manag2021;
22: 64–67.
20.
BajdaM.Influence of natural aging processes in steel cord conveyor belt on adhesion between core and covers. IOP Conf Ser Earth Environ Sci2019;
221: 0–8.
21.
Abou-KandilAIAwadADarwishN, et al.
Adhesion of brass plated steel cords to natural rubber: dynamic and statistical study of adhesion failure. Int J Adhes Adhes2013;
44: 26–35.
22.
DarwishNAShehataABAbou-KandilAI, et al.
A novel promoter for enhancing adhesion between natural rubber and brass-plated steel cords. Int J Adhes Adhes2013;
40: 135–144.
23.
ISO. ISO 252:2007(E). Conveyor belts — adhesion between constitutive elements — test methods.
24.
ISO. ISO 6133:2015(E). Rubber and plastics — analysis of multi-peak traces obtained in determinations of tear strength and adhesion strength.
25.
Martín-MartínezJ.Rubber base adhesives. In: DillardDAPociusAVChaudhuryM (eds) Adhesion science and engineering, surfaces: the mechanics of adhesion/surfaces, chemistry & applications.
Amsterdam:
Elsevier Science B.V., 2002. pp. 573–675.
