Abstract
Pressure is a key unit of measure in aerospace industries. Spontaneous precise measurement of pressure has to be compassed at locations where it is futile and impractical to couple the pressure responsive constituent to the conditional electronics or computational circuit by practicing standard cables and measurements prone to harsh environment. This paper introduces the design of a wireless pressure-monitoring system for aerospace applications in harsh environment. Traditionally, applied pressure deflects a delicate silicon diaphragm, altering the capacitance developed between it and metal electrode firm on a substrate. The LC circuit translates the pressure variation into the LC resonant frequency shift. This change is sensed remotely by virtue of inductance coupling, expelling the compulsion for wire connection rooted telemetry circuits. Novelty of our work rests in the fact that contrary to examining shift in the resonant frequency due to the applied pressure, we have put in effort to maintain resonant shifting equal to zero by varying the capacitance at the observer unit. This will allow pressure variations to be measured directly in terms of the capacitance variation at a fixed resonant frequency, which is 7.92 MHz in our context. According to the application domain (avionics), the proposed sensor structure is designed for functioning in the pressure range between (100 and 1140) mbar. The choice of design values for sensor parameters has been validated. The sensitivity is measured to be 1.746e−17 F/Pa over specified linear range which is shown to match a theoretical estimate realized by mathematical model. An in-depth, step by step derivation of performance parameters to achieve above-stated objective is shown for sensor under study. The results generated are modelled and examined using MATLAB. The analysis conducted dovetail perfectly with the modelled results.
Keywords
Introduction
For a few but prominent industries such as aerospace, automotive and biomedical applications, a pivotal entity for calculation in a system is pressure.1–3 Accurate and instantaneous determination of pressure is essential at remote locations where it is impossible to plant a measurement circuit by using recognized cable links. Accordingly, an integrated passive sensor capable of measuring pressure in severe environments such as high loading or high temperature is usually desired.4,5
Wireless passive sensors are one of the major sections in plenty of non-contact measurement applications.
6
One of the elementary varieties of wireless passive sensors is an inductive coupling resorted LC resonator.7,8 Standard quality factor
Micro-electromechanical system (MEMS) capacitive pressure sensors are favoured for less weight, low cost, more reliability, smart functions, occupies very less space, low-power and telemetric applications since they never draw DC power and efficiently form passive inductor-capacitor (L-C) tank circuits for frequency-based measurement of pressure. Micromachined capacitive pressure sensors typically use an elastic diaphragm with fixed edges and a sealed cavity in between the diaphragm and the substrate below.12–14
This research explores a capacitive pressure sensor that consists of two micro machined metal plates with a gap depth. The capacitance change on application of pressure can be interrogated by varying the capacitance at the observer unit, keeping resonant shift constant. As always, the tank can be formed by coupling an inductor coil with the sensor separately, or it can be done by winding an insulated wire directly on the sensor. The wireless interrogation can be implemented using an inductor that is magnetically coupled with the L-C tank device. This paper is constituted as follows. Section ‘Transduction mechanism of capacitive pressure sensor’ describes the transduction mechanism of capacitive pressure sensor. The details of the design of sensing unit are presented in section ‘Design of sensing unit’. Section ‘Circuit design for Si wireless module at observer unit’ deals with circuit design for silicon wireless module at observer unit. The simulation results are evaluated in conjunction with the theoretical analysis in sections ‘Sensitivity – major performance parameter’ and ‘Design specifications and considerations,’ followed by discussion in section ‘Preliminary investigations by simulations and interpretations’. Section ‘Conclusion and future work’ concludes the overall effort.
Transduction mechanism of capacitive pressure sensor
The sensor depends upon the applied pressure which alters the distance separating the two electrodes, resulting in change of capacitance as shown in Figure 1. The clamped edge circular diaphragm used here operates as a capacitor with air as dielectric between them. Typically, bottom electrode is fixed and upper electrode is movable. The fundamental design comprises one silicon15,16 membrane acting as movable electrode and another thin film electrode glass plate acting as a fixed electrode.17–21 Electrodes are distant by a small gap which admits membrane deflection. Even in harsh environment, 22 the capacitance variation is sensed precisely and is allowed wireless transmission using an inductively coupled tank circuit having inherent resistance due to the inductor. According to the application field (avionics), the proposed sensor structures are designed for operating in the pressure range of (100–1140) mbar. This capacitance-based pressure sensor shows high linear pressure measurements which are important for avionics applications. 23

Clamped edge circular diaphragms with thickness 5 µm each and air gap of 10 µm working as a capacitor (left) under no pressure (right) under pressure.
Design of sensing unit
The overall pressure sensing unit primarily has two aspects. First is pressure to deflection measurement and then deflection to capacitance measurement.
Pressure to displacement variation
Under consideration is diaphragm as a uniformly loaded circular plate with thickness

Mechanical capacitive principle of variable capacitor.
The geometry of the structure and the material properties of the MEMS capacitive pressure sensor for the deflection
where
where
Analytical capacitance modelling and calculations
Next to deflection of diaphragm is measure of equivalent capacitance variation between the two electrodes of the sensor. We know that the basic equation for capacitance of a parallel plate capacitor is given as 22
where
On application of pressure, deflection is produced on the upper plate, which in turn decreases the gap between the clamped diaphragms. The capacitance change is proportional to the variation in the applied pressure which directly is a measure of change in the gap from
The total capacitance due to the applied pressure can be calculated by integrating the area from
Since the deflection on the diaphragm does not affect by the angle changes,
which can be further solved to get the following expression
Equation (7) shows the deflection to capacitance relation in terms of applied pressure, separation gap and flexural rigidity. The challenge here is the calculation of relative capacitance change, that is, changes in the capacitance relative to the capacitance obtained at zero applied pressure condition. With the mathematical formulation above, the obtained capacitance for the above clamped diaphragm geometry at zero pressure is 0.174 pF.
Circuit design for Si wireless module at observer unit
An
Equivalent impedance for circuit leads to the inductance value of

(Left) Simple LC circuit containing pressure sensing capacitor. (Right) Equivalent impedance of circuit leads to simulation of inductor-gyrator.
Instead of single tank circuit, inductively coupled tank circuit is used for wireless operation of the proposed design at the observer unit. The change in the resonant frequency occurring due to fractional change in capacitance in response to applied pressure is detected remotely by use of external coupled circuit called the observer unit. Using inductive coupling, the external coil energizes the sensor circuit which supplies load impedance that is reflected back to the impedance coil. Reflected impedance of coupled circuit is used for the wireless transfer of impedance of sensor unit to observer unit. Since there is no pre requisite of power source and wire connection in the sensing unit, the proposed design can be used in harsh environment with high reliability.
Working principle and mathematical analysis
The practical method to sense the capacitance change due to applied pressure through inductively coupled arrangement is shown in Figure 4. Let

Electrical representation of the wireless measurement set-up with the L-C tank device illustrating both sensor and observer unit with inductively coupled coils
For the design in Figure 4, the integral differential equations are as follows
Manipulating the above two equations in frequency domain and on proceeding with Fourier transform with initial conditions to be zero is given by
Conversely
In general
for
Further solution for
From equations (16) and (17), one can state that resonance occurs at two frequencies.
For zero pressure condition;
For getting resonant frequencies by accrediting the denominator equal to zero in equations (16) and (17), we obtain
where equation (20) is the coupling coefficient. 24
In contrast to simple tank circuit, here we achieve two resonant frequencies shifted by a measure of
where
Sensitivity – major performance parameter
Capacitive sensitivity
Capacitive sensitivity of the capacitive pressure sensor can be defined as the ratio of change in capacitance to the fractional change in the applied pressure, numerically defined as
This ultimately leads to
For the proposed design, capacitive sensitivity is calculated to be 1.746e–17 F/Pa which is desirable for MEMS design for application under consideration.
Mechanical sensitivity
Mechanical sensitivity is defined as the ratio of deflection of diaphragm obtained with respect to applied pressure, that is
Using the parameters and working out the expression lead to
Design specifications and considerations
First, the outline dimensions are defined. Within the given frame, the cavity supporting structure is constructed. The geometry confided upon the necessary pressure range to be sensed and provided assembling settings. In most cases, a sensor for high-pressure sensing necessitates rigid supporting structure. When the membrane size is decided, the gap is figured out first from the mathematics of capacitor calculation, and then a simulation is performed using the proposed geometry. The design is optimized using simulations. To mention, an MEMS capacitive pressure sensor (as shown in Figure 2) with 10-μm air gap, 250-μm membrane radius and 5-µm electrodes/membrane thickness has been selected for primary sensing.
The tank is built by coupling an inductor coil with the sensor independently; else, it can be formed by winding an insulated wire precisely on the sensor as shown in Figure 5. The wireless interrogation can be realized utilizing an inductor that is magnetically coupled with the L-C tank. Specification for design of sensor is summarized in Table 1.

MEMS capacitive pressure sensor with L-C tank arrangement for capacitance-based pressure detection. (Left) Cross-sectional view of the sensor coupled with a separate inductor. (Right) Device with an inductor wound on the sensor.
Structural parameters for the sensor.
Preliminary investigations by simulations and interpretations
In Figure 6, variation of surface deflection with radius of circular diaphragm is investigated at a pressure of 0.5 bar. Equations (1)–(3) are used to simulate this result. Performance is investigated for

Variation of surface deflection with radius of circular diaphragm at a pressure of 0.5 bar.
In Figure 7, relative capacitance change for the designated pressure range, that is, 0.1–1.14 bar is under investigation. Equation (7) is used to simulate this result. Performance is investigated for

Relative capacitance variation with respect to zero pressure condition.
In Figure 8, resonant frequency points are under discussion. At resonance, the output is reduced due to the resistive reflected impedance, which tries to lower the quality factor of the primary. To enhance the performance of the output, the coupling must be compensated. We get inductive reflected impedance at frequencies lower than the exact resonance point, which produces a peak at the output and we get capacitive reflected impedance at frequencies higher than exact resonance point, which results in another peak in the output. Performance is investigated for

Resonant frequency points at two angular frequencies for proposed design at 4.55 × 107 rad/s and 5.53 × 107 rad/s.
As a solution to above, if we make capacitance at observer unit variable (wireless control) and vary it to such a degree that even under pressure resonant frequency doesn’t shift, then we can sense applied pressure in terms of capacitance for the desired range of (100–1140) mbar. In Figure 9, capacitance variation at primary observer unit to sense the applied pressure range is investigated. Figure 9 is a result of simulating equation (2) with applied pressure against obtained capacitance. Performance is investigated for

Final capacitance variation at primary observer unit to sense the applied pressure range.
Figure 10 shows the variation of the capacitive sensitivity with respect to the variation in the radius of the circular diaphragm. Figure 10 is a result of simulating equation (23) with radius of diaphragm against capacitive sensitivity of proposed sensor. Performance is investigated for

Variation of capacitive sensitivity with the variation in the diaphragm radius at a fixed thickness and pressure.
In Figure 11, variation of the mechanical sensitivity analogous to the variation in the diaphragm thickness is investigated. Figure 11 is a result of simulating equation (25) with thickness of diaphragm with mechanical sensitivity. Performance is investigated for

Variation of mechanical sensitivity with the variation in the diaphragm thickness at a fixed radius and pressure.
Conclusion and future work
This research has explored a unique methodology for LC tank circuit–based wireless MEMS capacitive pressure sensor which can measure applied pressure by changing the capacitance and keeping frequency shift constant. Sections ‘Introduction’ and ‘Transduction mechanism of capacitive pressure sensor’ introduced the concept of wireless sensing using LC tank circuit with proper insight to literature review. Since capacitive pressure sensor is a vital member of the design, the transduction mechanism for this sensor has been elucidated in ample capacity. Next, two sections delineate in depth the step-by-step theoretical evaluation of crucial parameters. Section ‘Preliminary investigations by simulations and interpretations’ delved into depth graphically analysing the methodology for the refined model and comparing the results with intuitive predictions. It was observed that the resulting capacitance variation on keeping frequency shift constant can also be used for passive measurement of applied pressure. The performance in sensitivity was also observed to be as per fondness and validity of avionic applications. The maximum sensitivity was observed to be 1.746e−17 F/Pa. The comparison between the simulation result and theoretical response obtained revealed the effectiveness of the model in predicting the sensor response. The presented methodology-based wireless Si MEMS is the first building block of a platform for autonomous industrial sensors and has all the essential characteristics necessary for integration into harsh industrial environments. The compact, single-substrate design leaves plenty of room for replacement of Si with SiC, operation of sensor in touch mode, as a future work for even better performance of target application.
Footnotes
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship and/or publication of this article.
Funding
The author(s) received no financial support for the research, authorship and/or publication of this article.
