Sage Journals: Discover world-class research

Abstract

In this paper, a synchronous acquisition system of milling temperature and milling vibration was established to measure the data of milling temperature and milling vibration. Based on grey correlation theory, the influence of milling parameters and milling vibration on milling temperature was analyzed. It is found that the grey correlation degree between milling temperature and milling parameters and vibration is above 0.70, indicating that milling parameters and vibration have great influence on temperature. In addition, the GM (0, N) grey prediction model of milling temperature on milling parameters and milling vibration was established, and the correlation coefficient of the model was above 0.8, indicating that the reliability of the model was high, and the correlation between milling temperature and milling vibration signal was high.

Keywords

Milling temperature milling vibration milling parameters grey correlation analysis

Get full access to this article

View all access options for this article.

References

Niknam

Khettabi

Songmene

. Machinability and machining of titanium alloys: a review. In: Davim

(ed) Machining of titanium alloys. materials forming, machining and tribology. Berlin, Heidelberg: Springer, 2014, DOI: 10.1007/978-3-662-43902-9_1.

Arrazola

P-J

Garay

Iriarte

L-M

, et al. Machinability of titanium alloys (Ti6Al4V and Ti555.3). J Mat Proc Techno 2009; 209: 2223–2230. DOI: 10.1016/j.jmatprotec.2008.06.020.

Davies

Ueda

M’Saoubi

, et al. On the measurement of temperature in material removal processes. CIRP Ann 2007; 56(2): 581–604.

Astakhov

Outeiro

. Importance of temperature in metal cutting and its proper measurement/modeling. In: Davim

(ed) Measurement in machining and tribology. materials forming, machining and tribology. Cham: Springer, 2019, DOI: 10.1007/978-3-030-03822-9_1.

Zhang

Peng

, et al. Development of a tool-workpiece thermocouple system for comparative study of the cutting temperature when high-speed ultrasonic vibration cutting Ti-6Al-4V alloys with and without cutting fluids. Int J Adv Manuf Technol 2018; 96: 237–246. DOI: 10.1007/s00170-018-1600-2.

Venkatesan

Ramanujam

Kuppan

. Analysis of cutting forces and temperature in laser assisted machining of inconel 718 using taguchi method. Proced Eng 2014; 97: 1637–1646.

Xavior

Vinayagamoorthy

. Fuzzy inference system for prediction during precision turning of Ti-6al-4v. Proced Eng 2014; 97: 308–319.

Veeranaath

. Experimental investigation of process parameters in orthogonal machining of Ti6Al4V with TiC coated PCBN Inserts–a finite element analysis[J]. Mater Today Proc 2018; 5: 19547–19554.

Yang

Zhu

. Study on cutting temperature during milling of titanium alloy based on FEM and experiment. Int J Adv Manuf Technol 2014; 73: 1511–1521. DOI: 10.1007/s00170-014-5937-x.

10.

Pervaiz

Deiab

Wahba

, et al. A numerical and experimental study to investigate convective heat transfer and associated cutting temperature distribution in single point turning. Int J Adv Manuf Technol 2018; 94: 897–910. DOI: 10.1007/s00170-017-0975-9.

11.

Imbrogno

Sartori

Bordin

, et al Machining simulation of Ti6Al4V under dry and cryogenic conditions. Proced CIRP 2017; 58: 475–480.

12.

Albertelli

Goletti

Torta

, et al. Model-based broadband estimation of cutting forces and tool vibration in milling through in-process indirect multiple-sensors measurements. Int J Adv Manuf Technol 2016; 82: 779–796. DOI: 10.1007/s00170-015-7402-x.

13.

Yurkevich

. Measurement of cutting tool vibrations during turning. Meas Tech 2006; 49: 660–663. DOI: 10.1007/s11018-006-0166-9.

14.

Fang

Pai

Mosquea

. Effect of tool edge wear on the cutting forces and vibrations in high-speed finish machining of Inconel 718: an experimental study and wavelet transform analysis. Int J Adv Manuf Technol 2011; 52: 65–77. DOI: 10.1007/s00170-010-2703-6.

15.

Fang

Pai

Edwards

. A comparative study of high-speed machining of Ti-6Al-4V and inconel 718-part II: effect of dynamic tool edge wear on cutting vibrations. Int J Adv Manuf Technol 2013; 68: 1417–1428. DOI: 10.1007/s00170-013-4931-z.

16.

Fang

Pai

Mosquea

. The effect of built-up edge on the cutting vibrations in machining 2024-T351 aluminum alloy. Int J Adv Manuf Technol 2010; 49: 63–71. DOI: 10.1007/s00170-009-2394-z.

17.

Luo

Wang

Zhang

. Effect of cutting and vibration parameters on the cutting performance of 7075-T651 aluminum alloy by ultrasonic vibration. Int J Adv Manuf Technol 2020; 107: 371–384. DOI: 10.1007/s00170-020-05098-z.

18.

Chen

C-C

Chiang

K-T

Chou

C-C

, et al. The use of D-optimal design for modeling and analyzing the vibration and surface roughness in the precision turning with a diamond cutting tool. Int J Adv Manuf Technol 2011; 54: 465–478. DOI: 10.1007/s00170-010-2964-0.

19.

Wang

Sun

, et al Evaluation of cutting force and cutting temperature in milling carbon fiber-reinforced polymer composites. Int J Adv Manuf Technol 2016; 82: 1517–1525. DOI: 10.1007/s00170-015-7479-2.

20.

Zhang

H-P

Zhang

Q-Y

Ren

, et al. Simulation and experiments on cutting forces and cutting temperature in high speed milling of 300M steel under CMQL and dry conditions. Int J Precis Eng Manuf 2018; 19: 1245–1251. DOI: 10.1007/s12541-018-0147-3.

21.

Ebrahimi

Araee

Hadad

. Investigation of the effects of constitutive law on numerical analysis of turning processes to predict the chip morphology, tool temperature, and cutting force. Int J Adv Manuf Technol 2019; 105: 4245–4264. DOI: 10.1007/s00170-019-04502-7.

22.

Zhang

Yuan

, et al. Thermal mechanical vibration characteristics of turning system [J]. J Applied Mechanics 2016; 33(3): 529–534.

23.

Liu

Mao

, et al. Effects of cutting conditions on excitation and dynamic stiffness in milling. Int J Adv Manuf Technol 2017; 91: 813–822. DOI: 10.1007/s00170-016-9809-4.

24.

Liu

Xie

. Grey system theory and its application. 4th ed. Science Press, 2008.

Supplementary Material

Please find the following supplemental material available below.

For Open Access articles published under a Creative Commons License, all supplemental material carries the same license as the article it is associated with.

For non-Open Access articles published, all supplemental material carries a non-exclusive license, and permission requests for re-use of supplemental material or any part of supplemental material shall be sent directly to the copyright owner as specified in the copyright notice associated with the article.

0.00 MB

0.12 MB

Grey correlation analysis of milling temperature and milling vibration of TC4 titanium alloy

Abstract

Keywords

Get full access to this article

References

Supplementary Material