Okra hessian cloth-reinforced high-density polyethylene (HDPE) thermoplastic composites were prepared and characterized with both raw and alkali-treated fibers. The fiber contents were optimized for both the raw Okra thermoplastic composites and the alkali-treated Okra thermoplastic composites, and the optimum value of fiber content was 55 wt%. Samples that were alkali-treated and had 55 wt% fibers were subsequently exposed to gamma radiation at doses of 2.5, 5, and 7.5 kGy. Only the sample subjected to 5 kGy showed improved performance. Treated composites exhibited higher crystallinities than the untreated samples as observed by X-Ray diffraction analysis. The rupture surface micrographs of the composites exposed to 5 kGy gamma radiation revealed more compact than others. By using Fourier transform infrared spectroscopy analysis of composites, it was found that 5 kGy dose sample showed enhanced cross-linking between Okra fibers and HDPE matrix. The irradiated composite showed less water intake than the alkali-treated samples. Composites subjected to 5 kGy gamma rays showed improved tensile strength and Young’s modulus of values 66 MPa and 1925 MPa, respectively. Compared to raw and treated composites, the irradiated composites with a radiation dose of 5 kGy showed improved structural, mechanical, and thermal properties.
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