Sage Journals: Discover world-class research

Abstract

This research aims to develop multifunctional polypropylene (PP) fiber with a far-infrared ray emission property and microorganism resistance. The processing parameters, including powder proportion, twin-screw mixing and melt spinning, were planned using the Taguchi method, gray relational analysis and the technique for order preference by similarity to ideal solution. The emission test results showed that the far-infrared ray emission value of composite fiber was 85%, which is 2.3 times that of pure PP. According to the far-infrared ray emission temperature rise test, the composite fiber temperature increases by 8.6℃, which is 43% higher than the 6℃ temperature rise of pure PP. The antibacterial test showed that the composite fiber has an antibacterial effect on staphylococcus aureus and pneumobacillus. Moreover, the composite fiber of PP with nano silicon dioxide and zinc oxide met the far-infrared ray emission property FTTS-FA-010 and qualitative antibacterial JIS L-1902 standards.

Keywords

polypropylene nanoscale silicon dioxide nanoscale zinc oxide far-infrared ray emission property antibacterial twin-screw mixing melt spinning Taguchi method gray relational analysis technique for order preference by similarity to ideal solution

Get full access to this article

View all access options for this article.

References

Srisawat

Nithitanakul

Srikulkit

. Spinning of fibers from polypropylene/silica composite resins. J Compos Mater 2012; 46: 99–110.

Bikiaris

Vassilioua

Pavlidoub

. Compatibilisation effect of PP-g-MA copolymer on iPP/ SiO2 nanocomposites prepared by melt mixing. Eur Polym J 2005; 41: 1965–1978.

Shateri-Khalilabad

Yazdanshenas

. Bifunctionalization of cotton textiles by ZnO nanostructures: antimicrobial activity and ultraviolet protection. Text Res J 2013; 83: 993–1004.

Hwang

Song

Jung

. Electrospun ZnO/TiO₂ composite nanoﬁbers as a bactericidal agent. Chem Commun 2011; 47: 9164–9166.

Lin

Hsu

. Study on the far infrared ray emission property and adsorption performance of bamboo charcoal/polyvinyl alcohol fiber. Polym-Plast Technol Eng 2011; 46: 1073–1078.

Bahng

Lee

. Development of heat-generating polyester fiber harnessing catalytic ceramic powder combined with heat-generating super microorganisms. Text Res J 2014; 84: 1220–1230.

Mehata

Kamaruddinb

. Optimization of mechanical properties of recycled plastic products via optimal processing parameters using the Taguchi method. J Mater Process Tech 2011; 211: 1989–1994.

Kuo CFJ, Lan WL, Chang YC, et al. The preparation of organic light-emitting diode encapsulation barrier layer by low-temperature plasma-enhanced chemical vapor deposition: a study on the SiOxNy film parameter optimization. J Intell Manuf 2016; 27: 581–593.

Yoon

Park

Kim

. Optimization of fusing process conditions using the Taguchi method. Text Res J 2010; 80: 1016–1026.

10.

Kuo

CFJ

Huang

Lin

. Optimal injection parameters for multiple qualities in poly lactic acid/nano mica composites. Text Res J 2014; 84: 1489–1505.

11.

Webb

Waters

Liu

. The influence of yarn count on the splicing of simple continuous filament synthetic yarns. Text Res J 2009; 79: 195–204.

12.

Furferi

Governi

Volpe

. Modelling and simulation of an innovative fabric coating process using artificial neural networks. Text Res J 2012; 82: 1282–1294.

13.

Kuo

CFJ

Lan

Chen

. Property modification and process parameter optimization design of polylactic acid composite materials. Part I: polylactic acid toughening and photo-degradation modification and optimized parameter design. Text Res J 2015; 85: 13–25.

14.

Kuo

CFJ

Lin

. Design and verification of fabric surface softness testing system. Text Res J 2011; 81: 1724–1732.

15.

Kuo

CFJ

. Gray relational analysis for recognizing fabric defects. Text Res J 2003; 73: 461–465.

16.

Lin

Twu

. Combination of a fuzzy analytic hierarchy process (FAHP) with the technique for order preference by similarity to ideal solution (TOPSIS) for fashion design scheme evaluation. Text Res J 2012; 82: 1065–1074.

Nano composite fiber process optimization for polypropylene with antibacterial and far-infrared ray emission properties

Abstract

Keywords

Get full access to this article

References