Tribological assessment of a flexible carbon-fibre-reinforced poly(ether—ether—ketone) acetabular cup articulating against an alumina femoral head

Abstract

New material combinations have been introduced as the bearing surfaces of hip prostheses in an attempt to prolong their life by overcoming the problems of failure due to wear-particle-induced osteolysis. This will hopefully reduce the need for revision surgery. The study detailed here used a hip simulator to assess the volumetric wear rates of large-diameter carbon-fibre-reinforced pitch-based poly(ether—ether—ketone) (CFR-PEEK) acetabular cups articulating against alumina femoral heads. The joints were tested for 25×10⁶ cycles. Friction tests were also performed on these joints to determine the lubrication regime under which they operate. The average volumetric wear rate of the CFR-PEEK acetabular component of 54 mm diameter was 1.16 mm³/10⁶ cycles, compared with 38.6 mm³/10⁶ cycles for an ultra-high-molecular-weight polyethylene acetabular component of 28 mm diameter worn against a ceramic head. This extremely low wear rate was sustained over 25×10⁶ cycles (the equivalent of up to approximately 25 years in vivo). The frictional studies showed that the joints worked under the mixed—boundary lubrication regime. The low wear produced by these joints showed that this novel joint couple offers low wear rates and therefore may be an alternative material choice for the reduction of osteolysis.