Open-cell Zn foams with 74–92% porosity were fabricated by space holder technique, including compacting spherical carbamide granules coated with Zn powders followed by leaching the space holder and sintering. The role of compaction and sintering parameters on pore structure, cell wall integrity and compressive properties of foams was investigated. The results show that compressive yield strength and modulus of elasticity decrease with porosity and a good compatibility with Gibson–Ashby model of cellular solids is discovered. The optimum structure and mechanical properties of Zn foams are achieved by compaction at 300 MPa and sintering for 2 h at 410°C.
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