Abstract
The effects of additions of copper-coated graphite particles on the spiral fluidity, casting fluidity, and hot-tearing characteristics of Al-11·8Si alloys were studied. The remelting and degassing characteristics of aluminium-graphite-particle composites made from copper-coated graphite particles are also reported. Spiral fluidity and casting fluidity of Al-11·8Si alloys decreases with an increase in the amount of suspended graphite particles of a given size and shape, and a decrease in the particle size or sphericity for a given vol.-%. Regression equations relating spiral and casting fluidity to surface area of suspended graphite particles have been derived. The decrease in spiral and casting fluidity of Al-11·8Si alloys owing to additions of copper-coated graphite particles is attributed to an increase in the effective viscosity of the melt. Additions of up to 4 wt-% of copper-coated graphite particles do not increase significantly the hot-tearing tendency of Al-11·8Si alloys. Degassing of Al-11·8Si-graphite composite melts by hexachloroethane leads to the rejection of graphite particles. However, these melts can be degassed readily with nitrogen.
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