Optimizing Blown Film Line Layouts for Improved Surface Treating Performance

Abstract

Blown film processors, large and small, have limited resources in both capital and manpower to devote to optimizing their productivity. Yet avenues of improvement are open for even the most over-extended organization. And some of the most effective modifications cost little more than a small change in equipment orientation or procedures. A key aspect of optimizing a blown film layout is line footprint and determining how to minimize footprint and maximize output with each integral piece of equipment on the line. Multiple surface treatment systems are integral to every blown film line and can control product quality and line efficiencies. The objective of this work is to present best practices of blown film manufacturers ranging from multinationals to small privately owned operations relative to the most effective surface treatment system designs, their roll coverings, optimum power density settings, alternative treatment technologies, troubleshooting protocols, and model line layouts that optimize production output.