Abstract
Objective
To establish whether a novel biomaterial scaffold with tunable degradation profile will aid in cartilage repair of chondral defects versus microfracture alone
Design
Results
Conclusions
The PSPU short-term degradation scaffold may aid in cartilage repair by ultimately incorporating the scaffold into the microfracture procedure.
Introduction
The treatment of articular cartilage defects of the knee remains an ongoing challenge facing an orthopedic surgeon. These lesions are highly prevalent; Curl
Several modalities of treatment have been described with varying results.6-9 A frequently used method of treatment is microfracture (MFX): An awl is used to create several holes 3 to 4 mm apart that allow clot to form in the defect without the deleterious thermal effects of a drill.10-13 This clot contains marrow-derived mesenchymal stem cells (MSC), which then produces a fibrocartilage repair with varying amounts of type II collagen content.10-12 Its widespread use as a first-line treatment option can be explained by its technical simplicity, low morbidity, and cost-effectiveness. 14
Potential problems with MFX include an uneven repair fill and a mixed quality of resultant tissue.13,14 Consistently restoring hyaline cartilage instead of fibrocartilage after injury and/or MFX continues to remain an elusive challenge that is in need of further investigation. The inferior fibrous quality of resultant tissue post MFX may be due to lack of appropriate mechanical substrate or scaffold for differentiation of MSCs into articular chondrocytes, thus limiting the deposition of neocartilage. Mechanical environment plays a significant role in stem cell differentiation, illustrating that scaffold stiffness should be taken into consideration when design engineering implantable scaffolds.15-17 The scaffolds tested in this report are designed to mimic cartilage substrate stiffness. Our approach was to augment the procedure of MFX by placement of a novel scaffold that (1) is designed to provide structural features and mechanical properties to facilitate cartilage formation, (2) is conducive to cell infiltration by MSC’s with a high void content morphology, and (3) exhibits a degradation profile coordinated with
Current available synthetic resorbable scaffolds made from thermoplastic polyesters18-21 and polyurethanes22-25 are suboptimal. They suffer from slow elastic recovery and low resilience, low interconnected porosity and low permeability for fluids or passage for tissue ingrowth, and low surface area leading to possibly inadequate amount of loading for active cellular agents at time of implantation. Cross-linked, biointegrative, degradable elastomeric and resilient polycaprolactone copolymer–based polyester polyurethane-urea (PSPU-U) matrix scaffolds used in this study represent a new class of biomaterials. These scaffolds are designed to mimic load-bearing abilities of cartilage, not only by having a similar equilibrium compressive stiffness but also with excellent resilience, recovery from deformation (viscoelasticity), and controlled porosity. They consist of fully interconnected and accessible open-cells with high void content (>95%) morphology which gives it the crucial elements for effective and efficient cell culture and organized tissue ingrowth. All these facets of design make this unique scaffold the ideal platform for potential cartilage growth/repair. 26 Our aim was to determine the optimal degradation profile for this novel tunable scaffold with potential cartilage growth/repair.
Hypothesis
The goals of this study were to determine the optimal time for degradation of a cartilage repair scaffold. The two competing processes of matrix half-life and migration of host cells into a scaffold and commencing load bearing have yet to be fully defined. We attempted to bracket the time span of when healing would occur (4 months) initially, and one that would provide a longer half-life (12 months) to determine if a more mature cartilage repair could be achieved by a longer lasting scaffold. We hypothesized that the short-term degradation profile scaffold tested in this report will significantly improve the cartilage repair quality, and result in a more complete filling of the defect volume with repair tissue compared with MFX alone by supporting optimal remodeling of the tissue with mature bone and cartilage.
Materials and Methods
In Vitro Design
Two
Chondrocyte Isolation and Culture Expansion
Bilateral femurs and tibias were harvested from 8-week-old male inbred Fischer-344 rats with aseptic techniques. Articular chondrocytes were harvested from the femoral head, patella-femoral surface, and bilateral tibial plateaus. Soft tissues were removed carefully under dissection microscope. The bones were then washed with phosphate-buffered saline (PBS) with 2% antibiotic-antimycotic (Fisher Scientific, Pittsburgh, PA) 4 times. The articular cartilage from the femoral head, patella-femoral surface, and bilateral tibial plateaus were shaved off using a No. 15 surgical blade under the microscope. The cartilage fragments were transferred to a 50-mL tube with PBS and 0.05% hyaluronidase (Fisher Scientific, Pittsburgh, PA). The tube was kept at 37°C in a water bath with shaking for 10 minutes. After washing with PBS, the cartilage fragments were cut into about 1-mm slices before being transferred to another 50-mL tube with PBS and 0.2% trypsin (Fisher Scientific, Pittsburgh, PA). The tube was shaken in a water bath at 37°C for 5 minutes. After all cartilage fragments were washed with PBS 3 times, Dulbecco’s modified Eagle medium (DMEM)/F12 medium with 0.5% clostridium histolyticum collagenase (type II) (Sigma-Aldrich, St. Louis, MO) was added to the tube. The tube was shaken in a water bath at 37°C for 1 hour, and was then centrifuged at 1000 rpm for 10 minutes. All supernatants were removed. The pellet on the bottom of the tube was resuspended in DMEM/F12 medium with 10% fetal bovine serum (FBS). Cells were maintained at 37°C, 5% CO2, and 95% humidity with the medium changed every 3 days until use.
Scaffold Procurement and Degradation Determination
The unique PSPU-U matrix scaffolds tested in this study were used with permission from Biomerix Corp. (Somerset, NJ). Datta
Preparation and Seeding of Scaffolds
Rat Chondrocytes
Rat chondrocytes at passage 3 were used for the test of biocompatibility of the scaffold
Rat MSCs
The differentiation of stem cells on the scaffold was evaluated by using rat MSCs. Rat MSCs at passage 3 were loaded in cell culture plastic plate or on the scaffold with 1 × 105 per well or on each scaffold. After 24 hours, the cells were separated into 2 groups for each culture materials. Cells in the control group were cultured with DMEM/F12 medium containing 1% FBS, 1% insulin-transferrin-sodium selenite supplement (ITS), 200 µM sodium
PCR Primer Sequences
Rat GAPDH TGCCACTCAGAAGACTGTGG, GGATGCAGGGATGATGTTCT.
Rat Collagen-I GCTGAATCCTTCCGTGTT, AGGGAGGGGACTTATCTG.
Rat Collagen-II AGAGCGGAGACTACTGGATTG, TCTGGACGTTAGCGGTGTT.
Rat Aggrecan ACCCGACAATTTCTTTGC, GGTCTCATCGTCCGCTTC.
Rat P16INK4a TTCTCCTTGGCTTCACTTCTG, ATAGTCCACTCTGTCCCTCC.
Scanning Electrical Microscopy Observation
Cell seeded scaffolds were fixed in 2.5% glutaraldehyde (Sigma-Aldrich, St. Louis, MO) for 2 hours. After washing with buffer, samples were postfixed in 2% osmium tetroxide (Sigma-Aldrich, St. Louis, MO) for secondary 2 hours. After fixation, samples were dehydrated with increasing gradient ethanol solutions until 100% ethanol. Ethanol was replaced by hexamethyldisilazane (HMDS, Sigma-Aldrich, St. Louis, MO) for 3 changes and then critical point dried. Samples were sputter coated with aurum and observed by SEM (JEOL, Peabody, MA).
In Vivo Design
Surgical Method
Thirty 350- to 400-g male Sprague-Dawley rats were anesthetized and maintained with isoflurane, and then placed in the supine position. Standard sterile technique was employed. A medial parapatellar approach was used to enter the knee joint. The patella was dislocated laterally to expose the articular surface of the distal femur. The medial femoral condyle was identified and a 1.5-mm diameter osteochondral defect was created with a custom drill bit down into the subchondral plate without destabilization ( Fig. 5a ). A scaffold was then press fit into the defect site with forceps with the mechanical properties of the scaffold allowing for elastic recoil that secured the scaffold in place ( Fig. 5b ).
Experimental Design
Rats were allowed unrestricted activity. Each knee was randomized to 1 of 2 treatment groups. The contralateral knee served as the empty control. The arms of the experiment included (1) empty osteochondral defect serving as control (
Histological Preparation and Analysis
Rats were sacrificed at 4, 8, and 16 weeks postimplantation and the femurs were harvested and placed in formalin. Samples were then decalcified, dehydrated, and embedded in paraffin and cut into 7 µm sections for histologic examination with Safranin O/Fast green staining. Immunochemical staining for collagen II was performed using a collagen staining kit (Chondrex, Redmond, WA) following the manufacturer’s instructions. The cartilage defect was measured histologically for percent surface and volume fill between implantation side and contralateral control side at each time point. The differences were analyzed with a 2-tailed
Results
In Vitro
Microscopic and Proliferation Findings
SEM observation showed large cartilage nodule formation at eight days with cells seen on the surface and on the inside of the short- and long-term scaffolds ( Figs. 1 and 2 ). The scaffolds have a reticulated structure reminiscent of trabecular bone. The pore size for the short-term scaffold is 125 to 400 µm in diameter whereas the long-term scaffold has an increased range up to 900 µm. Pico green detection of rat chondrocyte proliferation in the short- and long-term scaffolds at 3 and 8 days showed cell number increased at day 8 compared with day 3 in both kinds of scaffolds. After the same amount cells were loaded on all the scaffolds, the short-term scaffolds had more cells when compared with long-term scaffolds. The proliferation was seen faster in long-term scaffolds than in short-term scaffolds (Figure 3).

Scanning electron microscopy observation of cells at 8 days. Cells were seen growing on the surface and inside of the (

Phase contrast photomicrograph of chondrocytes growing on a polycaprolactone copolymer–based polyester polyurethane-urea (PSPU-U) scaffold (40× original magnification) (B) 100× magnification of original image.

Pico green detection of rat chondrocyte proliferation in the short- and long-term scaffolds at 3 and 8 days. After the same amount cells were loaded on all the scaffolds, the short-term degradation scaffolds had more cells when compared to long-term degradation scaffolds. The proliferation was seen faster in long-term degradation scaffolds than short-term degradation scaffolds (*
Gene Expression Analysis
Rat Chondrocytes
A significant increase of type I collagen expression was observed in long-term degradation scaffolds from day 3 to day 8 ( Fig. 4a ). There was an increased type II collagen expression in the long-term degradation scaffolds compared with short-term ones; however, the differences did not reach statistical significance ( Fig. 4b ). Long-term degradation scaffolds showed significantly higher levels of aggrecan expression than short-term degradation scaffolds ( Fig. 4c ). However, the expressions of both type II collagen and aggrecan were maintained at a similar level between day 3 and day 8 on both scaffolds.

Type I collagen expression in the short- and long-term scaffolds at 3 and 8 days. A significant increase of type I collagen expression is seen in long-term degradation scaffolds from day 3 to day 8. (
The expression of p16INK4a expression decelerates the cell cycling from G1 phase to S phase. Thus, p16INK4a has the capacity to arrest cells in the G1-phase of the cell cycle and plays a role in irreversible growth arrest termed cellular senescence. 29 Cells on long-term scaffolds showed higher level of p16INK4a. The short-term scaffold had more cells with a lower level of expression of p16INK4a ( Fig. 4d ).
Rat MSC Culture
Gene expression of type I collagen and type II collagen were compared among MSCs cultured with a monolayer condition on the cell culture dishes or on the 2 types of scaffolds. Cells cultured on both short- and long-term scaffolds had statistically significant less amounts of type I collagen expression than monolayer cultured cells (

Type I collagen expression in the short- and long-term scaffolds at 3 and 8 days in the rat mesenchymal stem cell (MSC) culture. Cells cultured on both short- and long-term scaffolds had statistically significant less amounts of type I collagen expression than monolayer cultured cells from day 3 to day 8. (*
In Vivo
Macroscopic Findings
At 4 weeks, repair tissue is sparse in the control specimen, but appears to increase by 8 and 16 weeks while remaining less than both experimental scaffolds. In the short- and long-term scaffolds, repair tissue had formed in the defect at 4 and 8 weeks at relatively similar rates. By 16 weeks, however, there was a more complete defect filling seen in the short-term scaffolds compared with the long-term scaffolds ( Figs. 6 and 7 ).

Macroscopic image showing intraoperative image of a control knee after microfracture (MFX) (

Macroscopic images showing postoperative images of both of the experimental knees containing the short- and long-term scaffold at 16 weeks.
Histological Evaluation: Safranin O/Fast Green
In the short-term scaffold group, at 4 weeks the resilient conformal scaffold interfaced tightly with the surrounding tissue. At 8 weeks, chondrocytes (unclear whether they are newly migrated chondrocytes or bone marrow cells that have differentiated into chondrocyte-like cells) were seen at the defect–subchondral bone interface. At 16 weeks, the defect showed new subchondral bone formation (
Fig. 8a
). By comparison, the control specimen exhibited fibrous tissue ingrowth at the

Photomicrograph images after Safranin O staining showing defect area after 16 weeks in (
Histological Evaluation: Type II Collagen Staining
At 4 weeks, both scaffolds along with control groups demonstrated positive type II collagen staining on the surface of the adjacent intact cartilage as wells as at the surface of the defect ( Fig. 9 ). At 16 weeks in the control groups most of the staining occurred deep in the defects. In contrast, the short-term scaffold demonstrated a positive staining area that was still seen in the top half of the defect. The long-term scaffold showed a positive stained area at the edge of the cartilage defect as well as in the deep area among the struts of the scaffold within the area that between newly formed bone tissue and the surface of the defect ( Fig. 10 ).

Photomicrograph images after type II collagen staining showing defect area after 4 weeks in (

Photomicrograph images after type II collagen staining showing defect area after 16 weeks in (
Quantitative Analysis of Defect Filling
The volume filling of the cartilage defect was greater in both of experimental scaffolds compared with that of the control. At 8 and 16 weeks in the long-term scaffold, there was a smaller quantitative cartilage defect compared with the control. Similarly, the short-term scaffold had an increase in cartilage defect filling compared with the control at all 3 time points with a statistically significant increase seen at 8 and 16 weeks ( Fig. 11 ).

Bar graphs showing quantitative decrease in defect size at 4, 8, and 16 weeks in both the short- and long-term degradation scaffolds. A significant decrease in defect size is seen in the short term at 8 and 16 weeks (*
Discussion
Our preliminary studies demonstrated that our tunable degradation profile scaffolds allow cartilage-like matrix deposition in an
In this study, we were able to demonstrate that chondrocytes will proliferate on both kinds of scaffolds. PSPU-U cartilage repair scaffolds supported early migration of chondrocytes and MSCs into the scaffolds on placement into articular cartilage defects. The growth of cartilage and subchondral bone progressed in a simultaneous fashion due to the porous structure of the scaffolds.
The short-term degradative profile scaffold had a statistically significant increase of volume filling of the cartilage defect than MFX alone. It also had a better qualitative cartilage repair than the long-term degradative profile and MFX alone at 16 weeks. The short-term scaffold facilitated the differentiation of MSCs and promoted chondrogenesis. Of note, it was unclear whether the chondrocytes seen are newly migrated chondrocytes or bone marrow cells that have differentiated into chondrocyte-like cells. The degradation of the short-term scaffold promoted the remodeling of the tissue with mature bone and cartilage at early time points postsurgery and this more closely matched the repair kinetics for articular cartilage.
While MFX is successful in the regeneration of small cartilage defects, it has a wide variance in the quality of the cartilage fill. Our study showed a statistically significant decrease in defect size with a better qualitative histologic fill of the defect at 16 weeks in the short-term degradation scaffold compared to MFX alone in an
Articular cartilage repair remains a challenge to the orthopaedic surgeon. The potential of an off the shelf option that can easily be implanted during arthroscopy, such as our scaffold, has the potential to aid significantly in combating the difficulties with repair of cartilage defects by potentially increasing the number of patients that have a consistent good defect fill.
Conclusions
By significantly decreasing the defect size with a better qualitative histologic fill compared with control, a PSPU short-term degradation scaffold may aid in cartilage repair after chondral injury by ultimately incorporating the scaffold arthroscopically into the MFX procedure.
Footnotes
Acknowledgments and Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: Funding for this project was provided by the Division of Research in the Department of Orthopaedic Surgery at Northwell Health.
Declaration of Conflicting Interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Ethical Approval
Ethical approval for this study was obtained from our Institutional Animal Care and Use Committee (IACUC).
Animal Welfare
The present study followed international, national, and/or institutional guidelines for humane animal treatment and complied with relevant legislation.
