Damage monitoring of glass/epoxy-curved laminates with different stacking sequences using acoustic emission

Abstract

Delamination is a major concern in the curvature area of a composite laminate due to the flexural stresses occurring between the laminates. This research focuses on the respective merits of different stacking sequences obtained by layering the glass fiber reinforcement at various orientations in an epoxy resin to manufacture a curved laminate. In particular, laminates with stacking sequences, such as Unidirectional [0°]₂₄, Cross-ply [0°/90°]_6S, Angle ply [±45°]_6S, and Quasi-isotropic laminates [0°/±45°/90°]_3S, were tested by performing four-point bending tests. Acoustic emission (AE) monitoring and experimental analysis characterized damage modes, including delamination. AE parameters, such as amplitude, energy, duration, cumulative count, and peak frequency, were utilized to characterize the damage mechanisms of the various stacking sequences. Experimental AE data confirmed that fiber orientation influences delamination resistance and failure mechanisms. Furthermore, compared to other layup sequences, the peak load of cross-ply (Layup B) was found to be greater by 48.7%, 32.87%, and 50.14%. Cross-ply curved laminates also have higher interlaminar tensile strength and curved beam strength than other sequences. They also failed less often due to delamination than other sequences. Finally, scanning electron microscope characterization verified and validated all damage processes found in the AE data collection. As a result, these findings play a significant role in predicting the lifetime, delamination failure, and strength of curved composite laminates.