Abstract
Array silencers are widely used in large airflow aerodynamic noise control due to their high flow-through ratio, low airflow resistance, and low regeneration noise. However, the acoustic performance of an array silencer in low frequencies is inadequate. To enhance the low-frequency transmission loss (
1. Introduction
Silencers are widely used in the field of aerodynamic noise control.1–5 Silencers of various structural forms, such as sheet type, acoustic flow type, folded plate type, and labyrinth type, are widely employed in engineering. Compared with these silencers above, array silencers
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(see Figure 1) have advantages including high flow-through ratio, low airflow resistance, and low regeneration noise. Consequently, array silencers have gained extensive application for aerodynamic noise control in recent years.7–10 However, since array silencers generally employ porous sound absorption materials or micro-perforated panel structures, their transmission loss ( Schematic diagram of a resistive array silencer.
Active noise cancellation technology is also called Active Noise Control (ANC). It generates a series of secondary sounds with the same amplitude but opposite phase to the primary noise (the noise to be eliminated), and uses the destructive interference of sound waves to effectively reduce low-frequency noise.12,13 Prevoius researches showed that introducing ANC systems into silencers with single or multiple independent airflow channels (uninterconnected airflow channels) can significantly improve the noise reduction performance in the low-frequency range.14–16 However, there is still a lack of research on the coupled acoustic performance of array silencers featuring interconnected airflow channels with Active Noise Control (ANC) systems. A key unresolved question is how structural parameters affect the overall acoustic performance when array silencers with interconnected channels are integrated with ANC systems.
This study explored the construction methods of ANC and array silencer, and systematically studied the enhancement effect of ANC on the acoustic performance of array silencer with different structural parameters. The research results can provide a technical basis for the development and engineering application of active array silencer.
2. Construction of active array silencer
2.1. Construction of active array silencer
The active array silencer consists of two components: ANC systems and an array silencer. The ANC system includes secondary sources, reference microphones, error microphones, and a controller. As shown in Figure 1, the array silencer mainly includes several resistive anechoic columns distributed in an array pattern.
Taking the 1×4 array silencer as an example, its composite method with ANC is shown in Figure 2. Secondary sources are embedded in the air deflectors end of the anechoic column, facing the silencer outlet. The air deflector of each anechoic column uses a metal orifice plate with a perforation diameter of 5 mm and a perforation rate of more than 65%, to ensure that it does not affect the acoustic emission of the secondary sources. Schematic structure of the arrayed elements silencer combined with ANC. (a) Top view of silencer (b) A-A sectional view of silencer.
Speaker technical parameters.
As shown in Figure 2, the distance between the reference microphones and the secondary sources is approximately the effective silencing length of the anechoic columns. The propagation time for primary noise from reference microphones to secondary sources is represented by Eq. (1). The system delay is given by Eq. (2).
To ensure the noise reduction performance and system stability of the active array silencer, the ANC must meet the causal condition (
As the number of ANC channels increases, the computational complexity grows exponentially. 21 Thus, the array silencer can be divided into independent units with fewer airflow channels. Each unit includes an independent ANC. As Figure 2 shows, the 1×4 active array silencer is divided into two units. Each unit is independently controlled by an ANC system with two secondary sources.
2.2. Active noise control system algorithm
The ANC system generates anti-phase sound waves with equal amplitude and opposite phase to the original noise in real time based on adaptive algorithms. To balance the ANC system stability, computational complexity, and engineering practicality, this study adopted a composite algorithm including offline identification and online control approach. It significantly improved the convergence speed and stability of the system, reduced real-time computing load, ensured noise reduction performance, and provided the feasibility for embedded deployment of the system in actual ventilation environments. A detailed flowchart of the algorithm is shown in Figure 3. Flow chart of ANC system algorithm.
During the offline identification phase, the Least Mean Square Algorithm (LMS) is used to accurately model the secondary path. The specific method is as follows. A white noise excitation signal is applied to the secondary source, reaches the error microphone through the actual secondary path
During the online control phase, the system uses the Filtered-x Least Mean Squares Algorithm (FxLMS). A primary signal is picked up by the reference microphone and propagates along the main path
To achieve effective noise cancellation, the controller weights need to be updated in real time. To this end,
Considering the characteristics of the secondary path, the ANC system controller optimizes the weight vector to drive the system to converge towards the direction of minimizing error, which can achieve effective noise cancellation.
3. Simulation and experimental methodology
3.1. Simulation methodology
Based on the COMSOL Multiphysics finite element analysis platform, a 3D acoustic simulation model of 1×4 active array silencer as shown in Figure 4 was constructed. Simulation model of 1×4 active array silencer.
3.1.1. Simulation of the array silencer
Structural parameters of simulation model for active array silencer.
The outer shell of the anechoic column was the boundary of the internal perforated plate with a 1 mm thickness, a 2.5 mm pore diameter, and 23% porosity. The rest of the parts were set as air medium attribute, the density ρ0 was 1.25 kg/m3, and the sound speed c0 was 343 m/s.
The surfaces of the walls and the inlet air deflectors used the internal hard sound field boundary. The surface of the outlet air deflectors was the internal perforated plate boundary with a 1 mm thickness, a 5 mm pore diameter, and porosity exceeding 65%. 1 Pa plane wave radiation was applied to the inlet, and a Perfectly Matched Layer (PML) was configured at the outlet. To simulate the influence of airflow, the ‘Laminar Flow’ interface defined a vertical inlet airflow velocity of 2 m/s–6 m/s. The acoustic model and the airflow model were coupled through “Acoustic-Structure Interaction”.
The model was meshed with free tetrahedral elements. To ensure the accuracy of acoustic calculations, the mesh size was set according to the highest frequency of interest. This study calculated the 1/1 octave noise reduction in the range of 63 Hz to 4000 Hz. To ensure the simulation calculation accuracy in this frequency band, the mesh was divided according to the higher frequency of 5680 Hz (corresponding to the minimum wavelength λmin is 0.0604), and the maximum element size was set to be λmin/8 (7.55 mm).
3.1.2. Active noise control system
The ANC system was implemented through COMSOL-MATLAB LiveLink. The structure of the ANC system is shown in Figure 4. Four monopole secondary sources were embedded in the exit guide head of the anechoic column, and their initial amplitude and phase were preset to 0.01 and 180°, respectively. The virtual reference microphones were set up 75 mm in front of the entrance plane to collect incident noise, the virtual error microphones were set up 75 mm behind the exit plane to monitor the residual sound pressure in real time. The system control goal was to minimize the sound pressure amplitude at the error point to 0 Pa. The system used a reference signal as input and an error signal as feedback. In each iteration, the system calculated the sound pressure deviation based on the residual error and continuously adjusted the amplitude and phase of the secondary source. This process continued until the preset iteration count was reached or the error signal dropped to an acceptable level. Ultimately, a stable noise control could be achieved.
During the offline identification phase, the system generated 10,000 samples of standard white noise as the excitation signal. A 22nd-order low-pass filter was used as the identification of the actual secondary path and measurement noise with a variance of 0.1 was superimposed on the output to simulate actual environment disturbance. A 31st-order LMS adaptive filter with a step size of 0.01 was employed to perform a correlation analysis between the input and output signals and estimated the transfer function of the secondary path. During the online control phase, the primary noise signal was composed of a narrowband signal and a wideband signal. The narrowband signal was made up of three sine waves of specific frequencies, while the wideband signal was white noise with unit variance. A 42nd-order low-pass filter was used for main path identification. Measurement noise with a variance of 0.1 was superimposed on the output, and 1% sensor noise was introduced into the reference signal to simulate actual sensing conditions. The controller used a 21st-order adaptive FIR filter and set a step size of 0.0005 to balance system convergence speed and stability. To reduce the interference of random factors in a single simulation, this study repeated the simulation 40 times and averaged the resulting mean square error curves.
3.2. Experimental methods
A silencer prototype that is consistent with the structural parameters of the simulation model shown in Figure 4 was produced. Figure 5 shows the active array silencer prototypes. The anechoic columns were filled with porous sound-absorbing material with a flow resistivity of 11,425 Pa·s/m2, and the acoustic performance of its static working conditions (no airflow) and dynamic working conditions (with airflow) were measured respectively. Under static conditions, used the white noise in the frequency range of 50 Hz-1000 Hz as the sound source. Under dynamic conditions, the fan was connected to the upstream of the test pipeline through a diameter-reducing pipe, and a silencer was installed in the fan pipeline to eliminate its noise interference. Then, the airflow speed was adjusted to 2 m/s, 4 m/s and 6 m/s. The same white noise was applied as the sound source after the airflow became stable. The data acquisition system synchronously recorded real-time noise signals with no obvious external noise interference and a duration of about 30 s at 0.5 m away from the center of the inlet and outlet ends. The sampling process strictly eliminated environmental noise interference. A photo of the active array silencer prototype. (a) Experimental prototype. (b) Engineering prototype.
Measurement equipment included BSWA MA231 microphones, an ArtemiS DATaRec multichannel data acquisition system (Head Acoustics, Germany), and a laptop running ArtemiS 10.00 software (Head Acoustic, Germany).
4. Results and analysis
4.1. Acoustic performance of active array silencer
4.1.1. Static transmission loss
Figure 6 presents the simulated static Simulated values of static 
Figure 7 presents the measured static Measured values of static 
Simulation values of static
4.1.2. Dynamic transmission loss
Figure 8 presents the simulated velocity distribution cloud map within the array silencer at airflow velocities of 2 m/s, 4 m/s, and 6 m/s. Results indicate that the airflow velocity only changes the numerical size of the flow field and does not affect the overall shape of the flow field. This phenomenon is consistent with Wan’s conclusion
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on the flow field analysis of exhaust silencer based on COMSOL acoustic flow coupling. This behavior stems from the principle that in geometrically similar systems, different flow velocities produce similar flow patterns.
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Velocity distribution cloud map.
Figure 9 compares simulated dynamic and static Simulated values of dynamic Simulation values of dynamic 
This indicates that the airflow affects the propagation of sound waves and changes their dissipation pattern within the duct. When there is no flow, the propagation path of the sound wave is stable, and high-frequency sound waves are easily attenuated effectively; when there is airflow, high-frequency sound waves are scattered in the dynamic airflow due to the short wavelength, resulting in a decrease in the upper limit frequency of the effective noise reduction band. At the same time, airflow regeneration noise interferes with reference/error signal acquisition, reduces coherence and affects system stability, thereby reducing noise attenuation. Under contra-flow condition, the sound waves are affected by reverse airflow and aggravate the scattering attenuation,
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further diminishing
Figure 10 shows measured Measured values of dynamic 
4.2. Influence of structural parameters on acoustic performance
Simulation studies based on the parameters in Table 2. Investigated the impact of flow-through ratio (
Figure 11 demonstrates that when Influence of r on 
Figure 12 demonstrates that when Influence of a on 
Figure 13 demonstrates that with constant Influence of AR on 
5. Conclusions
This study constructed an active array silencer and quantitatively investigated its acoustic performance through simulations and experiments. The influence of key structural parameters, such as cross-sectional side length (
Footnotes
Acknowledgements
The authors acknowledge Professor Liu Bilong and Fengyan An of Qingdao University of Technology for providing experimental support for this work.
Funding
The authors disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This research was funded by the scientific and technological project of State Grid Shaanxi Electric Power Co., Ltd., grant number 5226KY20001J.
Declaration of conflicting interests
The authors declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Data Availability Statement
The datasets generated and/or analyzed during the current study are available from the corresponding author upon reasonable request.
