Tribological properties of rock-bit journal bearings tribo-pair with micro-dimples under contaminated grease lubrication

Abstract

The failure of bit bearings is one of the main factors that restrict the life of a bit, and studies revealed that sealing and adhesive wear failure are common failure modes of bit bearings. To study the adaptability of the optimal textures to anti-wear and anti-friction performance of an 8 1/2” rock bit journal bearingunder sealing leakage conditions, the rheological properties of grease in the range of 0%–50% of the water-based drilling fluid volume in the compound lithium-based grease (rock bit grease) were tested. For the cylindrical dimples (diameter: 300 μm; depth: 40 μm, area ratio: 5%) and elliptical dimples (major and minor axis of 720 and 360 μm, respectively; depth: 40 μm, area ratio: 10%), the experimental study on the wear resistance of the optimized texture tribo-pairs was carried out as the grease invaded different drilling fluid contents based on the pin-disk pair. Results showed that the drilling fluid volume in the rock bit grease significantly affected the rheological properties of the grease. Furthermore, the cylindrical and elliptical dimples still had good anti-wear and anti-friction effects. Especially when the drilling fluid volume ratios in the grease reached 50%, the elliptical dimples can still reduce the friction coefficient and wear amount of the pair by 19.88% and 56.99%, respectively. With the increase of drilling fluid invasion into grease, the wear morphology of the un-textured tribo-pairs showed that the wear form changed from abrasive to adhesive wear, while that of the preferred textured tribo-pairs indicated slight abrasive wear.