Fire reaction of sandwich panels with corrugated and honeycomb cores made from natural materials

Abstract

In recent years, the synthetic cores of sandwich panels have experienced an increase in demand to be replaced by environmentally friendly materials. Furthermore, with the stringent fire protocols introduced in the building codes due to recent fire incidents around the world, it is imperative to conduct fire performance studies for all structural materials. The mechanical performances of the different core structures in sandwich panels have been extensively studied and documented in the literature, although the influence of those core structures on the fire reaction properties has not yet been fully understood. The aim of this work is to experimentally investigate, for the first time, the effects of the core structures, namely, corrugated and honeycomb cores manufactured from flax reinforced polymeric composites and radiata pine plywood, on their flammability. A bench-scale cone calorimeter has been employed to measure the fire reaction properties of the two types of materials along with the subsequent effects of the core structures. The orientations of the cores were observed to significantly impact the performances of the samples under fire. The honeycomb cores, with the open cells exposed to the heat flux, generally had better fire performance compared to those of the corrugated cores with higher time to ignition (10 s or more) and time to peak heat release (65 s or more), having almost similar initial masses and peak heat release rates. Furthermore, among the two material systems, the plywood cores outperformed the flax-FRPP cores, specifically in ignition time, smoke production, total heat release and peak heat release rate. The results helped in confirming that the honeycomb cores have overall better fire performance and the use of plywood as the core material is viable even when fire is involved.