Flow structures and heat transfer characteristics in a vaneless counter-rotating turbine cavity with different cooling inflows

Abstract

The cooling air is used in the gas turbine to prevent the hot gas ingress and overheating of turbine disks. In this paper, the flow structures and heat transfer characteristics of vaneless counter-rotating turbine (VCRT) with different types of cooling inflows are numerically analyzed. The three-dimensional unsteady Reynolds-Averaged Navier-Stokes (URANS) equations with a Shear Stress Transport (SST) turbulence model are adopted. The results reveal that the inertia force, rotating effect and mainstream dominate the flow fields in VCRT cavity. The axial cooling inflow promotes the heat transfer characteristic in low pressure rotor (LPR) disk meanwhile the radial cooling inflow improves the heat transfer performance in high pressure rotor (HPR) disk. The vortexes interaction, viscous dissipation and heat transportation result in the decrease of heat transfer characteristic in the high radius region of rotor disk. The combined cooling inflow is adopted to solve the problem. It is the combination of radial cooling inlet and high position cooling inlet. The cooling air injected axially from the high position cooling inlet moves outward along the HPR disk which enhances the heat transfer characteristic. It is found that the Nusselt number and the amount of cooling air is not the simple linear relationship. The Nusselt number in HPR disk no longer increases if the high position cooling flow rate exceeds the threshold value. Compared with other types of cooling inflows, the needed amount of cooling air reduces when the combined cooling inflow is adopted. There is an optimum combined cooling flow rate which obtains the excellent heat transfer characteristics in the HPR disk.