Evaluating the dynamic characteristics of microwave-casted metal matrix composite material by using experimental modal analysis

Abstract

This paper proposes an experimental modal analysis technique to measure the dynamic characteristics of microwave-casted metal matrix composite (MMC). To fabricate MMC, silicon carbide (SiC) is reinforced into the SS202 matrix. The damping capacities of MMC at different reinforcements of SiC powder such as 0.05%, 0.1% and 0.2% are measured through experimental modal analysis. The main objective is to study the effect of reinforcement on the damping capacity of SS202. The domestic microwave oven with the specification of 2.45 GHz and 900 W power is used to cast the MMC material. The graphite split mold is used for in-situ microwave casting. The mechanical characterization in terms of micro-hardness and scanning electron microscopy (SEM) of MMC is also examined. From SEM imagining, complete diffusion of the SiC in SS matrix is observed for 0.05% of SiC reinforcement; however, incomplete diffusion is observed for 0.1% and 0.2% of SiC reinforcement. It is observed that the hardness of the SS202 is increasing with the decrease in the percentage of SiC powder. The experimental modal analysis is carried out by using SO Analyzer. The response model in terms of the frequency response function (FRF) curve is measured when the specimen is excited at impact excitations. The half power bandwidth method is used to calculate the damping factor of the material from the measured FRFs. It is observed that the damping capacity increases with the increase in percentage of SiC in SS202. SS202 with 0.05%, 0.1% and 0.2% SiC have the hardness value of 155.33 HV, 107.33 HV and 58.33 HV, respectively.