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Abstract

This study considers the effect of forging direction on the initial shape of sheet to create a stepped work piece. The purpose of this study is to consider rolling direction in 0°, decreasing the waste while producing workpieces and so decreasing total cost of process. To this end, the assumed workpiece was made of a low carbon and anisotropic st14 steel sheet. To find the most appropriate direction and the shortest modification steps for final shape, the expansion level of the sheet was first imaged in the rolling direction and then the piece was shaped by the geometry. This approach was based on the coupling between the simulation and Genetic Algorithm. A Genetic Algorithm based approach is developed to optimize dimensions through integrating a finite element code running to compute the objective functions for each generation. Those points with a few materials modified through Genetic Algorithm yielded better results.

Keywords

Deep drawing forge initial shape Genetic Algorithm optimization

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Genetic Algorithm optimization of initial blank shape in deep drawing of a stepped work piece

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