This article details the integrated grinding process and internal cylindrical centrifugal dynamic burnishing. It presents the construction of a developed hybrid tool for cylindrical machining that makes it possible to perform the grinding cut and dynamic centrifugal burnishing in a single procedure. Moreover, it includes an analysis of the geometric structure of the machined surface of cylinders made from Incoloy® alloy 600, Inconel® alloy 800HT®, and Titanium Grade 2®. The obtained analysis results were compared with the results obtained for the referential material, 100Cr6 steel. The results of these experiments showed that with the application of hybrid tools, which combine the grinding process and dynamic centrifugal burnishing, it is possible to obtain considerable changes in the geometric structure of the shaped surfaces of workpieces from hard-to-cut materials.
BentleySAGohNPAspinwallDK. Reciprocating surface grinding of a gamma titanium aluminide intermetallic alloy. J Mater Process Technol2011; 118: 22–28.
2.
EzugwuEO. Key improvements in the machining of difficult-to-cut aerospace superalloys. Int J Mach Tool Manuf2005; 45: 1353–1367.
3.
TeicherUGhoshAChattopadhyayAB. On the grindability of titanium alloy by brazed type monolayered superabrasive grinding wheels. Int J Mach Tool Manuf2006; 46: 620–622.
4.
TsoP-L. Study on the grinding of Inconel 718. J Mater Process Technol1995; 55: 421–426.
5.
DingWXuJChenZ. Grindability and surface integrity of cast nickel-based superalloy in creep feed grinding with brazed CBN abrasive wheels. Chin J Aeronaut2010; 23: 501–510.
6.
XuXYuYHuangH. Mechanisms of abrasive wear in the grinding of titanium (TC4) and nickel (K417) alloys. Wear2003; 255: 1421–1426.
7.
NadolnyK. The effect of integrating the structural modifications of the grinding wheel upon the internal cylindrical grinding process. Arch Civ Mech Eng2012; 12: 60–67.
8.
SlowinskiBNadolnyK. Effective manufacturing method for automated inside diameter grinding. J Adv Mech Des Syst Manuf2007; 1: 472–480.
9.
KaplonekWLukianowiczCNadolnyK. Methodology of the assessment of the abrasive tool’s active surface using laser scatterometry. Trans Can Soc Mech Eng2012; 36: 49–66.
10.
KaplonekWNadolnyK. The diagnostics of abrasive tools after internal cylindrical grinding of hard-to-cut materials by means of a laser technique using imaging and analysis of scattered light. Arab J Sci Eng2013; 38: 953–970.
11.
SutowskiPNadolnyKKaplonekW. Monitoring of cylindrical grinding processes by use of a non-contact AE system. Int J Precis Eng Man2012; 13: 1737–1743.
12.
Gregory JK and Wagner L. Property improvement in light metals using shot peening. In: Conference Proceedings of ICSP-8, Munich, Germany, 2002, pp. 349–359.
13.
KukielkaL. Designating the field areas for the contact of a rotary burnishing element with the rough surface of a part, providing a high-quality product. J Mech Work Technol1989; 19: 319–356.
14.
KorzynskiMZarskiTKorzynskaK. Surface layer condition and the fatigue strength of an AZ91 alloy after ball peening. J Mater Proc Technol2011; 211: 1982–1988.
15.
KorzynskiM. Modeling and experimental validation of the force–surface roughness relation for smoothing burnishing with a spherical tool. Int J Mach Tool Manuf2007; 47: 1956–1964.
16.
Wendt J, Ketzmer A. and Wagner L. Effect of test temperature on fatigue of shot peened magnesium alloys. In: Conference Proceedings of ICSP-8, Munich, Germany, 2002, pp. 386–391.
17.
JacksonMJDavimJP. Machining with abrasives, New York: Springer, 2010.
MalkinSGuoC. Grinding technology: The way things can work: Theory and applications of machining with abrasives, New York: Industrial Press, 2008.
20.
MarinescuIDRoweWBDimitrovB. Tribology of abrasive machining processes, Norwich: William Andrew Inc, 2004.
21.
MarinescuIDHitchinerMUhlmannE. Handbook of machining with grinding wheels, Boca Raton: CRC Press, 2007.
22.
RoweWB. Principles of modern grinding technology, Burligton: William Andrew Applied Science Publishers, 2009.
23.
WebsterJTricardM. Innovations in abrasive products for precision grinding. CIRP Ann-Manuf Technol2004; 53: 597–617.
24.
DavimJP. Machining of hard materials, London: Springer-Verlag, 2011.
25.
El-AxirMHOthmanOMAbodienaAM. Improvements in out-of-roundness and microhardness of inner surfaces by internal ball burnishing process. J Mater Process Technol2008; 196: 120–128.
26.
HassanAMAl-BsharatAS. Influence of burnishing process on surface roughness, hardness, and microstructure of some non-ferrous metals. Wear1996; 199: 1–8.
