Acoustic emission analysis for crack initiation in AA7075-T6 alloy under mixed tensile and bending cyclic loading

Abstract

In most critical components, fatigue occurs under mixed loadings, such as bending and tensile cyclic loading. Furthermore, in the realm of fatigue loading conditions, scant information has been documented regarding the combination of bending and tensile cyclic loading. Therefore, in this paper, Acoustic Emission (AE) as a non-destructive method was used to investigate crack initiation in AA7075-T6 specimens subjected to fatigue conditions involving bending and tensile cyclic loading. The results showed that generated AE signals had the same trend in all tests, and there was a reasonable correlation between AE and mechanical characteristics. By correlating mechanical data and AE data using the sentry function, the failure process, which includes dislocation movement, plastic deformation, work hardening, micro-crack formation, and crack initiation, respectively, was identified. The S-N curve was plotted by using AE monitoring. This curve was depicted as non-destructive and based on the crack initiation cycle. Obtaining the S-N curve through AE monitoring will greatly assist designers in the design of structures under mixed fatigue loading conditions. This will result in a reduced Safety Factor and, consequently, decreased weight and cost for structures while still ensuring that the structure meets the necessary safety requirements.