Theory of Critical Distances (TCD) collects several methods adopted in failure prediction of components provided with stress concentration features. The idea of evaluating stress effect in a zone rather than in a single point was proposed decades ago but, only thanks to relatively recent works, TCD concepts showed to be a successful extension of Linear Elastic Fracture Mechanics (LEFM), able to assess strength and fatigue life. The increasing computational power has made Finite Element Method (FEM) widespread, hence stress fields can be easily extracted and used as input data for fatigue post-processing and durability analyses. In this scenario, TCD reveals as a powerful tool which, thanks to the introduction of a single material parameter (critical distance, ), integrates classical fracture models by considering the presence of microscale phenomena acting in fracture process. In this sense, TCD behaves as a link between continuum mechanics and LEFM. Modalities and reasons for this connection to occur are interesting points of further investigations. Literature on TCD and its theoretical-experimental background is quite extended, nevertheless few industrial applications are available in literature to the best of authors’ knowledge. In this paper, an overview of concepts and applications related to TCD are reported highlighting the relevance of theoretical arguments in actual applications.
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