Modern society is fueled by very comprehensive grids of gas and liquid supply pipelines. The frequent inspection and maintenance of such pipeline grids is not a trivial task. It has been demonstrated that such task is best performed by using in-pipe robots. In this paper, a novel inchworm robot design and its optimized motion planning are presented. The proposed design uses a helical drive for both gripping and locomotion of the robot. The extension and retraction between inchworm segments are facilitated by conic springs as they can store strain energy. The proposed inchworm robot can also be made very compact without sacrificing stroke length as conic springs can be easily designed with telescopic feature. To generate inchworm motion, a sinusoidal velocity pattern is planned for each segment. The frequency of the velocity pattern is optimized using a genetic algorithm (GA). The optimization result from the GA method has been validated using a traditional gradient based method.
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