Abstract
Predicting the remaining useful life (RUL) of milling tools is crucial for maximizing tool utilization and reducing machining costs. However, accurately predicting RUL faces three main issues: large data variations across variable conditions, potential conflicts with physical laws, and estimating prediction uncertainty. To address these limitations, this paper proposes multi-dimensionally screened features and a physically modified attention network to predict the milling tool RUL under variable conditions. A multi-dimensionally screened features method is designed to obtain minimal variation across variable conditions by evaluating correlation and similarity. The screened features are integrated with physical constraints to construct a unified health indicator. Finally, the physics-based model and Wiener process jointly guide the attention network training, narrowing the parameter search space and enhancing RUL prediction accuracy. Compared to data-driven and hybrid-driven models, the proposed model achieves optimal prediction performance and quantifies prediction uncertainty under variable conditions, with the lowest MSE reaching 0.68 and MAPE within 10%, showing an average improvement of 35.08% over hybrid-driven methods.
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