Wood plastic composite (WPC) development has been facilitated by the economical extrusion of WPC profiles for various applications. The physical and mechanical properties of WPC products can be optimized by regulating extrusion processing conditions and material formulations. Rectangular WPC profiles were produced with varied high-density polyethylene (HDPE), wood fiber (WF), and lubricant contents under different extrusion conditions in a twin-screw extruder extrusion line. Optimal tensile and flexural properties were obtained with 50 wt% WF at 7 and 3 wt% lubricant and maleated polyethylene (MAPE) contents. The apparent shear viscosity of the WPC melts decreased gradually with increased lubricant content. Hence, for practical applications, a combination of HDPE grade, WF, lubricant, and MAPE contents can provide the benefits of lower shear viscosity while maintaining the mechanical properties and surface smoothness of WPC profiles.
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