To improve thermal protection of protective clothing, temperature-responsive protective fabrics incorporated with shape memory alloy (SMA) springs varying on four different deformation heights and five types arrangement modes were designed. The thermal protection was investigated under radiant heat exposure of 0.39 cal/cm2 s. The results indicated that the air gap between fabric layers produced by SMA springs effectively improved protective performance. The thermal protection of fabrics with different SAM arrangement modes and sizes showed different trends, and the interaction effects of arrangement mode and size were analyzed. Moreover, the optimized arrangement and size of SMA springs were suggested. The regression models were established to assess the relationship between the air gap and thermal protection. This study demonstrated that the combination of flame-resistant fabric with SMA was feasible to develop temperature-responsive protective clothing because it could improve thermal insulating property by producing intelligent air gaps that responded to environment change.
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