This study investigated the influence of the rotational speed of the tool with a cylindrical threaded pin on the microstructure, mechanical properties and corrosion resistance of the Al-16Si-4Cu-10SiC composite/Al-4Cu-Mg alloy joint. The results show tunnel defects are formed on the advancing side in the heat input less than 121 J/mm and more than 342 J/mm. With the increase of rotational speed from 800 to 1000 rpm, the silicon particle size and the aspect ratio have decreased and increased from 5.6 ± 1.2 to 3.5 ± 1.4 µm and 0.6 to 0.8, respectively. By decreasing rotational speed from 1000 to 800 rpm, the maximum hardness (152.3 ± 0.6 HV0.1), yield strength (383 ± 6 MPa), ultimate tensile strength (469 ± 9 MPa) and corrosion rate (1.03 mm/year) were achieved.
AlbannaiAI. Review the common defects in friction stir welding. Int J Sci Technol Res2020; 9: 318–329.
2.
MartinsenKHuSCarlsonB. Joining of dissimilar materials. CIRP Annals2015; 64: 679–699.
3.
PadhyGWuCGaoS. Friction stir based welding and processing technologies-processes, parameters, microstructures and applications: a review. J Mater Sci Technol2018; 34: 1–38.
4.
BhattacharjeeRBiswasP. Review on thermo-mechanical and material flow analysis of dissimilar friction stir welding. Weld Int2021; 35: 295–332.
5.
SoutisC. Aerospace engineering requirements in building with composites in Polym Compos Aerosp Ind. 2nd ed.2020, pp. 3–22.
6.
SalihOSOuHWeiX, et al.Microstructure and mechanical properties of friction stir welded AA6092/SiC metal matrix composite. Mater Sci Eng: A2019; 742: 78–88.
7.
AcharyaURoyBSSahaSC. Effect of tool rotational speed on the particle distribution in friction stir welding of AA6092/17.5 SiCp-T6 composite plates and its consequences on the mechanical property of the joint. Def Technol2020; 16: 381–391.
8.
MoharamiARazaghianABabaeiB, et al.Role of Mg2Si particles on mechanical, wear, and corrosion behaviors of friction stir welding of AA6061-T6 and Al-Mg2Si composite. J Compos Mater2020; 54: 4035–4057.
9.
BistASainiJSharmaV. Comparison of tool wear during friction stir welding of Al alloy and Al-SiC metal matrix composite. Proc Inst Mech Eng Part E2021; 235: 1522–1533.
10.
AcharyaURoyBSSahaSC. On the role of tool tilt angle on friction stir welding of aluminum matrix composites. Silicon2021; 13: 79–89.
11.
KumarDOttarackalDJAcharyaU, et al.A parametric study of friction stir welded AA6061/SiC AMC and its effect on microstructure and mechanical properties. Mater Today: Proc2021; 46: 9378–9386.
12.
KalaiselvanKDinaharanIMuruganN. Characterization of friction stir welded boron carbide particulate reinforced AA6061 aluminum alloy stir cast composite. Mater Des2014; 55: 176–182.
13.
ChaluvarajuBAfzalAVinnikDA, et al.Mechanical and corrosion studies of friction stir welded nano Al2O3 reinforced Al-Mg matrix composites: RSM-ANN modelling approach. Symmetry2021; 13: 37.
14.
GopalakrishnanSMuruganN. Prediction of tensile strength of friction stir welded aluminium matrix TiCp particulate reinforced composite. Mater Des2011; 32: 462–467.
15.
KaushikNSinghalS. A case study of mechanical and metallurgical properties of friction stir welded AA6063 AMC. Int J Microstruct Mater Prop2018; 13: 240–255.
16.
KumarBADinaharanIMuruganN. Microstructural, mechanical and wear properties of friction stir welded AA6061/AlNp composite joints. J Mater Eng Perform2022; 31: 651–666.
17.
HuangGHouWShenY. Evaluation of the microstructure and mechanical properties of WC particle reinforced aluminum matrix composites fabricated by friction stir processing. Mater Charact2018; 138: 26–37.
18.
DinaharanI. Influence of ceramic particulate type on microstructure and tensile strength of aluminum matrix composites produced using friction stir processing. J Asian Ceram Soc2016; 4: 209–218.
19.
AhmedMMAtayaSEl-Sayed SelemanMM, et al.Heat input and mechanical properties investigation of friction stir welded aa5083/aa5754 and aa5083/aa7020. Metals2020; 11: 68.
20.
MemonSPaidarMMehrezS, et al.Effects of materials positioning and tool rotational speed on metallurgical and mechanical properties of dissimilar modified friction stir clinching of AA5754-O and AA2024-T3 sheets. Results Phys2021; 22: 103962.
21.
SrinivasanRVesvanthMSivasuriyaK, et al.Experimental investigation on the effect of tool rotation speed on stir cast friction stir welded aluminium hybrid metal matrix composite. Mater Today: Proc2020; 27: 1787–1793.
22.
MohamadigangarajJNourouziSAvalHJ. Microstructure, mechanical and tribological properties of A390/SiC composite produced by compocasting. Trans Nonferrous Met Soc China2019; 29: 710–721.
MajeedTSiddiqueeANMehtaY. Effect of friction stir welding parameters on microstructure-based defect formation and mechanical properties of tailor welded blanks. Mater Today Commun2022; 33: 104505.
25.
MoradiMMJamshidi AvalHJamaatiR. Microstructure and mechanical properties in nano and microscale SiC-included dissimilar friction stir welding of AA6061-AA2024. Mater Sci Technol2018; 34: 388–401.
26.
AvalHJSerajzadehSKokabiAH. The influence of tool geometry on the thermo-mechanical and microstructural behaviour in friction stir welding of AA5086. Proc Inst Mech Eng Part C2011; 225: 1–16.
27.
VysotskiyIZhemchuzhnikovaDMalopheyevS, et al.Microstructure evolution and strengthening mechanisms in friction-stir welded Al–Mg–Sc alloy. Mater Sci Eng: A2020; 770: 138540.
28.
YuPWuCShiL. Analysis and characterization of dynamic recrystallization and grain structure evolution in friction stir welding of aluminum plates. Acta Mater2021; 207: 116692.
29.
AbbasiMAbdollahzadehABagheriB, et al.Study on the effect of the welding environment on the dynamic recrystallization phenomenon and residual stresses during the friction stir welding process of aluminum alloy. Proc Inst Mech Eng Part L2021; 235: 1809–1826.
30.
EdalatiKWangQEnikeevNA, et al.Significance of strain rate in severe plastic deformation on steady-state microstructure and strength. Mater Sci Eng: A2022; 859: 144231.
31.
ZuGLuYYanY, et al.Effect of temperature and strain rate on the hot deformation behaviour of ferritic stainless steel. Met Mater Int2020; 26: 248–259.
32.
HuangKLogéER.A review of dynamic recrystallization phenomena in metallic materials. Mater Des2016; 111: 548–574.
33.
AsgharzadehAJamshidi AvalHSerajzadehS. A study on flow behavior of AA5086 over a wide range of temperatures. J Mater Eng Perform2016; 25: 1076–1084.
34.
MirzadehH. High strain rate superplasticity via friction stir processing (FSP): a review. Mater Sci Eng: A2021; 819: 141499.
35.
LiuT-SDongB-XYangH-Y, et al.Review on role of intermetallic and ceramic particles in recrystallization driving force and microstructure of wrought Al alloys. J Mater Res Technol2023; 27: 3374–3395.
36.
YourdkhaniMHubertP. Quantitative dispersion analysis of inclusions in polymer composites. ACS Appl Mater Interfaces2013; 5: 35–41.
37.
AraghchiMMansouriHVafaeiR. Influence of cryogenic thermal treatment on mechanical properties of an Al–Cu–Mg alloy. Mater Sci Technol2018; 34: 468–472.
38.
DuttaIHarperCDuttaG. Role of Al 2 O 3 particulate reinforcements on precipitation in 2014 Al-matrix composites. Metall Mater Trans A1994; 25: 1591–1602.
39.
MarkushevMAvtokratovaEKrymskiyS, et al.Effect of precipitates on nanostructuring and strengthening of high-strength aluminum alloys under high pressure torsion. J Alloys Compd2018; 743: 773–779.
40.
WuCMaKWuJ, et al.Influence of particle size and spatial distribution of B4C reinforcement on the microstructure and mechanical behavior of precipitation strengthened Al alloy matrix composites. Mater Sci Eng: A2016; 675: 421–430.
41.
AnijdanSMSadeghi-NezhadDLeeH, et al.TEM Study of S' hardening precipitates in the cold rolled and aged AA2024 aluminum alloy: influence on the microstructural evolution, tensile properties & electrical conductivity. J Mater Res Technol2021; 13: 798–807. doi:10.1016/j.jmrt.2021.05.003
42.
BahadorAUmedaJHamzahE, et al.Synergistic strengthening mechanisms of copper matrix composites with TiO2 nanoparticles. Mater Sci Eng: A2020; 772: 138797.
43.
FarajollahiRJamshidi AvalHJamaatiR. Effects of Ni on the microstructure, mechanical and tribological properties of AA2024-Al3NiCu composite fabricated by stir casting process. J Alloys Compd2021; 887: 161433.
44.
DinaharanISaravanakumarSKalaiselvanK, et al.Microstructure and sliding wear characterization of Cu/TiB2 copper matrix composites fabricated via friction stir processing. J Asian Ceram Soc2017; 5: 295–303.
ArthanariSShinKS. A simple one step cerium conversion coating formation on to magnesium alloy and electrochemical corrosion performance. Surf Coat Technol2018; 349: 757–772.
47.
FengHLiuSDuY, et al.Effect of the second phases on corrosion behavior of the Mg-Al-Zn alloys. J Alloys Compd2017; 695: 2330–2338.
48.
GuillauminVMankowskiG. Localized corrosion of 2024 T351 aluminium alloy in chloride media. Corros Sci1998; 41: 421–438.
49.
OsórioWRFreireCMCaramR, et al.The role of Cu-based intermetallics on the pitting corrosion behavior of Sn–Cu, Ti–Cu and Al–Cu alloys. Electrochim Acta2012; 77: 189–197.
50.
ProtonVAlexisJAndrieuE, et al.Characterisation and understanding of the corrosion behaviour of the nugget in a 2050 aluminium alloy friction stir welding joint. Corros Sci2013; 73: 130–142.
51.
ZhangD-QLiJJooHG, et al.Corrosion properties of Nd: YAG laser–GMA hybrid welded AA6061 Al alloy and its microstructure. Corros Sci2009; 51: 1399–1404.
