Radio frequency energy harvesting on textiles is seen as a method of enabling sustainable battery-free operation for wearable devices, while few works have clarified the influence of fabric properties on antenna performance. To prepare successfully a fabric-based circularly polarized antenna for radio frequency energy harvesting, this paper will clarify the effect of key fabric characteristics (such as dielectric properties and fabric thickness) on antenna performance by a finite element simulation. The simulated results showed the antenna resonant frequency is inversely proportional to the half square of the fabric’s dielectric constant, and the antenna radiation efficiency and gain are inversely proportional to the square of its dielectric loss tangent and thickness. Then, for the typical fabric substrates, the structure parameters of the existing circularly polarized antenna are optimized to work in the expected working frequency band, and the dominating structure parameter of the antenna in performance was identified. The optimized antenna prototype has excellent performance. The antenna has a bandwidth of 350 MHz and a maximum transmission distance of 190 cm. The received signal strength indication per unit area is 2.35 mW/cm2 and the output voltage is 1.19 mV/cm2 at a distance of 100 cm. It is concluded that the flexible size-minimized wide bandwidth circularly polarized radio frequency energy harvesting antenna screen-printed on fabric was derived from a commercial circularly polarized antenna with fiber-reinforced epoxy plate (FR4) substrate, and the critical geometrical and material parameters of the fabric substrate for this antenna performance as well as the affecting mechanism were identified.
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