Preparation and characterization of PSA/PEDOT conductive composite yarns

Abstract

Polysulfonamide/poly(3,4-ethylenedioxythiophene) (PSA/PEDOT) conductive composite yarns were prepared by the vapor phase polymerization technique. Ferric chloride (FeCl₃) was used as the oxidant initiator with five different concentration settings (20, 40, 60, 80, and 100 g/L). The effects of oxidant concentration on the chemical composition, mechanical properties, and electrical conductivity of PSA/PEDOT composite yarns were analyzed. The surface resistance and mass-specific resistance of conductive yarns were measured to investigate its conductive behavior in terms of oxidant concentration, reaction time, impregnating time, and heating temperature. The effects of the applied voltage and the yarn’s combination structures (knotted, bundled, series, and parallel) on the electrothermal properties were determined using a direct current regulated power. It was concluded that the molecular structure and chemical composition of PSA is not changed significantly with the deposition of PEDOT. The optimized deposition settings for the preparation of the PSA/PEDOT conductive composite yarns were found to be 10 min (reaction time), 60 min (impregnating time), 80℃ (heating temperature), and 80 g/L (FeCl₃ concentration). Correspondingly, the mass-specific resistance of PSA/PEDOT composite yarns could be up to 0.94 Ω g cm⁻². The maximum heating temperature of PSA/PEDOT conductive composite yarns during the electrical heating procedure could be increased rapidly with an increase of applied voltage and then tended to be stable. The electrothermal properties of PSA/PEDOT conductive composite yarns with different combination structures (knotted, bundled, series, and parallel) have been investigated systematically. This study presents a new way to develop conductive polymer based yarns, which can be used as fibrous sensors, connection devices in smart clothing, and for electromagnetic shielding applications.