Sage Journals: Discover world-class research

Abstract

Removing localized damage coatings on new-generation fighters’ carbon fiber reinforced plastic (CFRP) skin surfaces has become a research hotspot. A practical method for removing the CFRP skin coating without damaging the substrate was proposed in this study. Modeling was used to examine the particle velocity and contact force of a single abrasive and the erosion depth, width, and material removal rate of the coating. The eroded surface morphology, roughness and erosion depth of different processes were obtained by the Taguchi method. The results show that plastic abrasive jet machining (PAJM) can remove coatings layer by layer without damaging the substrate. A jet pressure of 0.35 MPa is recommended as a critical jet pressure to avoid damaging the fibers. This procedure offers more advantages than traditional removal methods (chemical stripping or manual sanding). A theoretical reference for coating removal on CFRP skin surfaces is provided in this paper.

Keywords

Abrasive jet machining carbon fiber reinforced plastic coating removal non-destructive substrate

Get full access to this article

View all access options for this article.

References

Yang

Liu

Gao

, et al. Numerical simulation of paint stripping on CFRP by pulsed laser. Opt Laser Technol 2022; 145: 107450. DOI: 10.1016/j.optlastec.2021.107450

Young

Clayton

Wynne

, et al. Physicochemical investigation of chemical paint removers. II: Role and mechanism of phenol in the removal of polyurethane coatings. Prog Org Coat 2015; 88: 212–219. DOI: 10.1016/j.porgcoat.2015.06.014

Ouyang

Mativenga

Goffin

, et al. Energy consumption and performance optimisation of laser cleaning for coating removal. CIRP J Manufacturing Sci Tech 2022; 37: 245–257. DOI: 10.1016/j.cirpj.2022.02.001

Chen

Miao

Tang

, et al. A review on recent advances in machining methods based on abrasive jet polishing (AJP). Int J Adv Manuf Tech 2017; 90: 785–799. DOI: 10.1007/s00170-016-9405-7

Hou

Huang

, et al. Investigation on erosion mechanism in ultrasonic assisted abrasive waterjet machining. Int J Adv Manuf Tech 2018; 94: 3741–3755. DOI: 10.1007/s00170-017-0995-5

Gomez-Guarneros

Dominguez-Cabrera

Quinto-Saure

, et al. Investigating the erosive wear caused by dry-ice blasting in paint stripping process. Mater Lett 2022; 308: 131203. DOI: 10.1016/j.matlet.2021.131203

Dhau

Wickramaratne

. Thick elastomeric coating removal using tailored infrared- and infrared-sonication hybrid technology. Prog Org Coat 2022; 167: 106798. DOI: 10.1016/j.porgcoat.2022.106798

Cruz

Garrido

Múnez

, et al. Erosion of cold sprayed aeronautical coatings. Surf Eng 2019; 35: 792–800. DOI: 10.1080/02670844.2019.1586096

Ümit

Sezan

Sofuoğlu

. Effect of plastic media blasting method on mechanical properties of Al 2024-T6 alloy. J Mech Sci Tech 2016; 30: 4559–4564. DOI: 10.1007/s12206-016-0926-7

10.

Barletta

Rubino

Valentini

. Experimental investigation and modeling of fluidized bed assisted drag finishing according to the theory of localization of plastic deformation and energy absorption. Int J Adv Manuf Tech 2015; 77: 2165–2180. DOI: 10.1007/s00170-014-6620-y

11.

Ashrafizadeh

HAM

Mertiny

. Erosive and Abrasive Wear Resistance of Polyurethane Liners. Aspects of Polyurethanes. London: IntechOpen, 2017.

12.

Hertz

. Über die berührung fester elastischer körper (On the contact of elastic solids). J für die reine Angew Mathematik 1882; 92: 156–171. DOI: 10.1515/9783112342404-004

13.

Wang

Fan

. Analysis and modelling of particle velocities in micro-abrasive air jet. Int J Machine Tools Manufacture 2009; 49: 850–858. DOI: 10.1016/j.ijmachtools.2009.05.012

14.

Melentiev

Fang

. Theoretical study on particle velocity in micro-abrasive jet machining. Powder Tech 2019; 344: 121–132. DOI: 10.1016/j.powtec.2018.12.003

15.

Achtsnick

Geelhoed

Hoogstrate

, et al. Modelling and evaluation of the micro abrasive blasting process. Wear 2005; 259: 84–94. DOI: 10.1016/j.wear.2005.01.045

16.

Hutchings

. A model for the erosion of metals by spherical particles at normal incidence. Wear 1981; 70: 269–281. DOI: 10.1016/0043-1648(81)90347-1

17.

Huang

Chiovelli

Minev

, et al. A comprehensive phenomenological model for erosion of materials in jet flow. Powder Tech 2008; 187: 273–279. DOI: 10.1016/j.powtec.2008.03.003

18.

Mansouri

Arabnejad

Shirazi

, et al. A combined CFD/experimental methodology for erosion prediction. Wear 2015; 332–333: 1090–1097. DOI: 10.1016/j.wear.2014.11.025

19.

Zhang

GuiguanYS

Gao

Hang

Zuo

Dunwen

Liu

. A theoretical and experimental investigation of particle embedding and erosion behaviour of PDMS in micro-abrasive air-jet machining. Wear 2021: 486–487. DOI: 10.1016/j.wear.2021.204118

20.

Reitz

. Coating-removal techniques: advantages and disadvantages. JOM 1994; 46: 55–59. DOI: 10.1007/BF03220751

Development of coating removal From carbon fiber reinforced plastic skin surfaces by abrasive jet machining

Abstract

Keywords

Get full access to this article

References