The good dispersion and chemical modification of alumina (Al2O3) nanoparticles as filler were simultaneously performed by a wet–jet milling (WJM) process to disperse the nanoparticles effectively in the polymeric composite. The grafting densities of Al2O3 nanoparticles silane–coupling modified by WJM increased from 0.73 to 1.84 molecules/nm2 in hexyltriethoxysilane, and from 0.65 to 1.09 molecules/nm2 in 3–glycidoxypropyltriethoxysilane. Furthermore, the Al2O3 nanoparticles were dispersed to the primary particle size. In addition, the mechanical properties of the Al2O3/epoxy composite prepared by the in–situ mixing process were higher than those prepared by conventional dry mixing process. As results, the mechanical properties of the Al2O3/epoxy composite could be improved by optimizing the dispersion, chemical modification of the nanoparticles and mixing process of nanoparticles and polymer.
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