The kinetics of the reduction of magnetite concentrate particles by H2+CO mixtures have been investigated in drop-tube reactors (DTRs) to obtain rate expressions for the design of novel flash ironmaking reactors. The experimental temperature varied from 1423 K (1150°C) to 1873 K (1600°C). The H2/CO ratio was varied from 0.5 to 2, which is the typical composition range of the product gas from the partial oxidation of natural gas. The experimental data were analysed separately in two temperature ranges 1423 K (1150°C)–1623 K (1350°C) and 1623 K (1350°C)–1873 K (1600°C), as the magnetite concentrate particles tend to fuse and melt at temperatures above 1623 K (1350°C) changing the reduction mechanism. CFD (Computational Fluid Dynamics) simulations were used to more accurately account for temperature and concentration variations. Synergistic effects were observed in the reduction by H2+CO mixtures compared with the simple summation of contributions of the individual component gases.
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