In textile machines, the stability of warp tension is one of the decisive factors for the reliability, stability and product quality of weaving process. In order to meet the improving requirement for weaving efficiency and fabric quality, it is proposed that a fuzzy optimization integral separation PID warp tension control scheme based on process sampling to improve the warp tension control level of loom. Aiming at the problems of time-varying, nonlinear and variable coupling in the warp tension control system of loom, the forming mechanism of warp tension is modeled and analyzed, and the sampling scheme of warp tension based on process is proposed. Based on the periodic change of warp tension at macro level and continuous fluctuation at micro level, the integral separation control and fuzzy optimization theory are introduced to optimize the control effect of the control system on the basis of classical PID control algorithm. Finally, the simulation and experiment show that the scheme can improve the tension controls performance and effectively reduce the tension error fluctuation.
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