Abstract
Application of thermal barrier coatings (TBCs) in diesel engines offers benefits through improved component lifetimes, better thermal efficiency, and lower environmental emissions. Work done in this area within COST 501 is summarised and proposals to improve coating quality through enhanced control of the plasma spraying process are put forward. The control system will use fuzzy logic to optimise spraying parameters forindividual components. Of great importance is the cooling profile undergone by the component after coating, which must be designed to provide residual strains that will enhance coating lifetime.
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