Abstract
The fracture surfaces of AT-400 (Al-Al2O3, SAP-type) dispersion-strengthened alloy specimens, broken in impact over the temperature range 20 to–170°C, have been examined visually and by electron microscopy. Test temperature, dispersed-particle morphology, grain size, and method of alloy fabrication all affected the mode of fracture.
Conventional fabrication of aluminium SAP-type alloys appears to lead to grain-boundary porosity associated with reduced ductility. Specimens fabricated using a vacuum annealing treatment before final consolidation have more ductility than specimens of commercial-purity aluminium.
The presence of the grain-boundary porosity, coupled with the fine Al2O3 dispersion, can produce independently nucleated microcleavage facets in the aluminium matrix. The appearance of this type of fracture is very similar to that observed for dispersion-strengthened non-metallic crystalline materials.
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