Abstract
Since abrasion is a common cause of seal failures, understanding the mechanisms of abrasion of an elastomer in the presence of lubricants is of importance in sealing applications. In this research a block on ring configuration was used to study the influence of lubrication on the two body abrasion of several commonly used sealing elastomers (two acrylonitrile butadiene rubbers, an acrylic rubber and a fluoro rubber). The friction force and the abrasive wear of the samples were measured and the worn surfaces and wear particles were investigated using an optical microscope. The tear strength of the elastomers before and after immersion in monoester oil as well as the oil absorption has been measured. Both scratches (parallel to the direction of sliding) and ridges (perpendicular to the direction of sliding) were observed on the worn surfaces of nitrile rubbers but the surfaces of acrylic and fluoro rubber were characterised by scratches only. The worn surfaces of nitrile rubbers were defined with more continuous ridges at lower sliding velocity and the presence of a lubricant in the contact reduced the continuous ridges. Examination of the wear particles shows that the wear particles (particularly for acrylic rubber) under dry sliding condition were aggregated, but the lubricant dispersed the wear particles and prevented aggregation. In most cases, abrasive wear of the elastomers under lubricated condition is higher than that under dry condition. The results show that the friction coefficient increased with increasing sliding velocity and decreased with contact pressure. Apart from the fluoro rubber, the friction coefficient as well as the tear strength of the elastomers decreased significantly in the presence of lubricant, particularly for acrylic rubber.
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