The effect of Zr addition on the toughness and microstructure of coarse grained heat affected zone (CGHAZ) in Al deoxidised low carbon steel was investigated. In this present work, the specimens (Zr free and Zr added) were subjected to weld thermal cycle with heat input of 54, 80 and 100 kJ cm− 1 at 1350°C peak temperature using thermal simulator. The typical inclusions were characterised by scanning electron microscopy, and the chemical composition of the inclusions was determined by energy dispersive spectroscopy. The nanoscale precipitates were analysed by transmission electron microscopy and energy dispersive spectroscopy. It was verified that the occurrence of Zr in steel mostly exists in the form of oxide inclusions, but a few in the form of solid solution state and Zr containing precipitates when the concentration of Zr is 0.015. The improvement of CGHAZ toughness is obtained when the heat input is 80–100 kJ cm− 1. The possible reasons about the effects of Zr on the toughness of CGHAZ, including Zr containing inclusions, precipitates and microstructure characteristics, were also discussed.
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