Long term marine corrosion of cast iron bridge piers

Abstract

Cast iron piers of a disused 90 year old multispan railway bridge located close to the Pacific Ocean were extensively sampled for remaining wall thickness to determine corrosion loss and pit depth. From this, a corrosion loss model for the full 90 years was developed. In addition, the statistics for uncertainty in corrosion loss were obtained. Corrosion varied with elevation relative to mean water level and was negligible in the atmospheric zone, about 2-3 mm in the immersion zone and 5-6 mm in the splash and lower tidal zones. This variation is consistent with accelerated low water corrosion. It indicates that water pollution occurred sometime during the life of the bridge. Maximum pit depths were determined and analysed using extreme value statistics. The corrosion model for such long term exposure and the related statistical results are unique and important for assessment of remaining life of the many other cast iron structures still in existence in many parts of the world.