A brief analysis of the state of control engineering techniques in rolling processes is given. The evolution of control engineering as it applies to rolling mills is described, examples of noteworthy applications are given, and the benefits resulting from the application of advanced control schemes are listed. Reasons for the differences in degree of automatic control observed in both industries are discussed.
Get full access to this article
View all access options for this article.
References
1.
‘Manufacturing records — hot mills’, Ishik awajima-Harima Heavy Industry Co. Ltd.
2.
‘World's fastest rolling mill’, Light Metal Age, Oct. 1970, 10.
3.
PEARSONW. K. J.:.J. Inst. Metals, 1964/5, 93, (6), 169.
4.
CENSERW.: Trans. AIEE, Nov.1964, 40.
5.
COLEMANC. H. and SLATERR. E.: Control Eng., Feb. 1967, 68.
6.
GREENBERGERJ. I.: Iron Steel Eng., Sept.1971, 85.
7.
SEREDYNSKIF.: ‘Improved dimensional accuracy and throughput of plate rolling mills’, paper presented at BISRA Automation Conference, Eastbourne, 1968.
8.
JACKMANR.et al.: ‘Hydraulic control of rolling mills and forging plant’, 30; 1972, London, The Iron and Steel Institute.
9.
LYONW. T.: ‘An evaluation of CAMAC equipment in an indus-trial environment’, paper presented at internat. symp. on ‘CA MAC applications’, Luxembourg, 1973.
10.
HOODT. W.: ‘Developments in hydraulically loaded rolling mills’, paper presented at internat. conf. on ‘Fluid power‘, Sept.1966, sponsored byFluid Power International.
11.
STONEM. D.: ‘Hydraulic automatic gauge control mills’, paper presented at conf. of American Iron and Steel Institute, Balti-more, 1970.
12.
DAVIESJ.et al.: ‘Hydraulic control of rolling mills and forging plant’, 55; 1972, London, The Iron and Steel Institute.
13.
suzumT. and INI0NI.: ‘Control equipment for eliminating the effect of roll eccentricities of rolling mills’, paper presented at SIMAC conf., Sheffield, 1974, Institute of Measurement and Control.
14.
BAOMERA.: ‘Low expansion rolling stands’, tech. bull., Frohling Co1972Hitachi Supply List of Hydraulic Mills, Hitachi HYROP for Rolling Mills.
FAZANB.: ‘Optimization of a universal slabbing mill’ (in French) Cir. d'Information Technique No.3, 1973.
17.
BADINGW.et al.: ‘The use of a process computer in a universal slabbing mill’, ‘Internationale Eisentifittentagung’, Düsseldorf, 1970, VDEh.
18.
NURNBERGW.: ‘Preliminary tests and determination of the optimum running of the main drives in reversing mills‘, ibid.
19.
SEREDYNSKIF.: ‘Performance analysis and optimization of the plate rolling process’, paper presented at international congress on ‘Mathematical process models in the iron and steel industry‘, Amsterdam, Feb.1973, The Iron and Steel Institute
20.
BOELENSJ. and DANTHINEA.: ‘Balance of an investigation of the automation of hot reversible mills’, ‘Internationale Eisenhiltt-entagung’, Düsseldorf, 1973, VDEh.
21.
SAMUELG. H.: Control Eng., June 1967, 81.
22.
DONOGHUEJ. A. and WLNDLEM.: ‘Automatic size changing in a continuous billet mill’, paper presented at conf. on ‘Systems in action’, Eastbourne, 1968, BISRA.
23.
SUSCAV. and FERRARISR.: ‘The new plate mill at Taranto’, Finsider tech. bull., Feb. 1973.
MINET.et al.: ‘Data processing system at heavy plate mill’, ‘Internationale Eisenhüttentagung’, Düsseldorf, 1970, VDEh.
27.
owtwAS. et al.: ‘Plate process information control system at Hirohita Works’, Nippon Steel Technical Report, Overseas, No.5, March 1974.
28.
WEEKSW. L. and FABIANOD. I.: Iron Steel Eng., April 1971.
29.
HEIDEPRIEMJ.et al.: ‘The present situation and the trends of developments in the application of process computers to heavy plate rolling’, ‘Internationale Eisenhiittentagung’, Düsseldorf, 1973, VDEh.
30.
‘World's largest rolling mill at Davenport’, Light Metal Age, June 1972, 6.
31.
RAYD. J.: ‘Operating experience and further development in hot strip mill control’, paper presented at conf. on ‘Systems in action‘, Eastbourne, 1968, BISRA.
32.
BRYANTG. F. et al.: ‘Steps in the development of a computer control system for a coldinternat. cont. on ‘Iron andsteelmaking’,Düsseldorf, 1965, VDEh.
33.
EDWARDSJ. K. and BRYANTG. F.: ‘Recent progress in the Com-puter control of a cold rolling mill’, ‘Internationale Eisenhiitt-entagung’, Düsseldorf, 1970, VDEh.
34.
BRYANTO. F.: ‘Automation of tandem mills‘; 1973, London, The Iron and Steel Institute.
35.
KINDW. D.: ‘Computer control of cold strip mills’, paper pre-sented at conf. on ‘Science and technology of iron and steel‘, Japan, 1971, Iron and Steel Institute of Japan.
36.
DUNNL. W.: Iron Steel Eng., Feb.1975, 42.
37.
SHEPPARDT. and ROBERTSI. M.: Internat. Metallurgical Rev., 1973, 18, 1.
38.
siviLorriO. O. et al.: Iron Steel Eng., June 1973, 83.
39.
BRAVINGTONC. A. and CHEEKC. N.: ‘Experience in testing shape control strategy on production in a cold rolling mill’, paper presented at SIMAC conf., 1970, Institute of Measurement and Control.
40.
REYNOLDSD. M. and EBORALLR.: ‘Improving yield by instrument-ation and control’, paper presented at internat. conf. on ‘Maxi-mizing the yield of non-ferrous metals processes’, Liege, 1971, British Non-Ferrous Metals Research Association.
41.
HUMPHREYD.: ‘Improving yield by instrumentation and control’, ibid.
42.
DAHLEO.et al.: The “Stressometer” shapemeter and automatic flatness control’, paper presented at conf. on ‘Process instru-mentation in the metal industry’, Swansea, 1971, Institute of Measurement and Control.