Abstract
The strengthening mechanism of Fe-Cu alloy manufactured from rapidly solidified powder was investigated. Powders of Fe-Cu with copper content ranging from 0.5 to 5 wt-% were prepared by high pressure water atomisation and consolidated by groove rolling at 973, 1073 or 1273 K. Analysis by X-ray diffraction (XRD) and electron probe microanalysis (EPMA) were carried out to evaluate the resulting structures. The microstructures were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Yield stress under tensile loading and hardness after aging were measured. The copper states in consolidated specimens were determined based on the results, and the states were correlated to the mechanical properties of the specimens. At each of the consolidating temperatures, the yield stress increased with an increase in copper content. However, the strengthening mechanism differed according to the temperature. Specimens consolidated at 973 and 1073 K were strengthened by microstructure refinement,whereas precipitation hardening was the main strengthening mechanism in specimens consolidated at 1273 K.
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