Investigation of tool traverse speed on surface integrity of nano composites processed by friction stir process

Abstract

This work examines the effects of different tool traverse speeds on the surface integrity of AA7075 reinforced with graphene oxide (GO), silicon carbide (SiC) and graphene nanoplatelets (GNPs) nanoparticles during Friction Stir Processing (FSP). Three different traverse speeds of 20, 25 and 30 mm/min, respectively, were used for FSP operations. The resulting nanocomposites were thoroughly analysed using methods including optical microscopy, tensile testing, fracture morphology analysis, microhardness testing, X-ray Diffraction (XRD), Field Emission Scanning Electron Microscopy-Energy Dispersive X-ray Spectroscopy (FESEM-EDAX) and non-contact surface interferometry. The results show that the creation of a refined microstructure with equiaxed grains was aided by tool traverse speeds between 20 and 25 mm/min. Notably, an Ultimate Tensile Strength (UTS) of 358 MPa, microhardness of 139 HV, refined crystalline size of 47.162 nm and average roughness (Ra) of 1.53 μm were obtained with the AA7075+SiC nanocomposite under tool traverse speed of 25 mm/min. On the contrary, surface layer defects developed at a traversal speed of 30 mm/min. Through the use of mechanical stirring and severe plastic deformation (SPD), this study aids in changing the microstructure of the airplane frames.