Abstract
Objective
Lesions of adult articular cartilage occur due to trauma or disease, such as osteoarthritis. If they do not penetrate the subchondral bone, they are called partial-thickness defects (PTDs), which are believed not to heal. However, some reports indicate that minor PTDs can be repaired. We hypothesize that a critical-size PTD exists below which spontaneous healing occurs.
Design/Methods
In an adult pig model, we created PTDs of minimal width (a scalpel cut) and systematically increased their width up to 0.5 mm. Defect analyses were conducted at 1 and 3 months post-surgery using light microscopy and histomorphometry.
Results
None of the defects healed by repair cartilage; therefore, all PTDs are of a critical size. Surprisingly, a critical defect-size range was identified where significant mesenchymal tissue (MT) formation occurs, specifically in defects measuring 50-100 μm in width. The presence of this MT was limited to a 1-month time window. Furthermore, physiological joint loading during the postsurgical phase was associated with substantial structural tissue deformation, often leading to an overlapping of the side walls of the smallest defects. This results in a pseudo-covering of the defect void, which may thus be invisible when observed from above.
Conclusions
The main novel finding of this study is that there is no critical width below which PTDs undergo repair.
Introduction
Sports injuries and other types of traumas, or surgical interventions in synovial joints (arthroscopy, meniscectomy, etc) may lead to or be associated with the creation of structural lesions of the articular cartilage. They may also occur during the early stages of osteoarthritis. 1 As long as such lesions remain confined to the articular cartilage layer itself, they are called partial-thickness defects (PTDs). 2 PTDs generally do not heal spontaneously in the adult organism.3,4 PTDs are to be distinguished from full-thickness articular cartilage defects (FTDs), which, by definition, span the entire articular cartilage layer and penetrate the underlying subchondral bone. Concurrent damage to osseous blood vessels leads to bleeding and a spontaneous repair response. 4
The lateral width of PTDs generally falls within the millimeter-to-centimeter range. However, literature suggests that PTDs with widths below the millimeter mark, such as those created by a simple scalpel-blade cut, can heal spontaneously.5,6 However, whether there is a critical size below which PTDs heal on their own, similar to FTDs or bone defects,7,8 has not been systematically explored.
We suggest that, even for PTDs, a critical defect size exists—below which they heal on their own and above which they do not. The current study aims to identify this parameter.
The relevance of this parameter to orthopedic surgeons, rheumatologists, arthroscopists, and traumatologists pertains to many practical issues that need to be considered, such as, for example:
The treatment of joint fractures implicating the articular-cartilage layer and the subchondral bone tissue: Is the precision of the bony and articular cartilage reduction crucial for the repair of the cartilage layer?
Are additional measures, such as compressive reduction, necessary to improve the healing of the cartilage layer (which becomes a PTDS if a perfect bony reduction is achieved underneath the cartilage layer)?
Is an additional bioactive therapy necessary to restore the structure and, by implication, the functionality of the articular cartilage layer, particularly above a critical-size cartilage defect?
Do small (narrow) PTDs, generated inadvertently during arthroscopy, heal spontaneously?
What are the requirements for a tissue-engineering approach aimed at restoring the structure and function of a PTD caused by trauma or during early osteoarthritis? For example, is lateral annealing necessary between an implanted tissue-engineered construct and the parent tissue wall? And if so, above what critical defect width?
Determining the critical size of PTDs will help answer these questions and indicate whether supplementary postoperative measures, such as targeted physiotherapy, are likely to be beneficial or harmful.
To determine whether PTDs generated within adult articular cartilage are characterized by a critical size below which they heal spontaneously, we conducted in vivo experiments with skeletally mature Goettingen miniature pigs. PTDs, starting with the smallest possible defect width of a scalpel cut (theoretically, a few nanometers to 2 µm wide) and gradually increasing defect widths up to 0.5 mm, were surgically created. The repair response was analyzed histologically, histochemically, and histomorphometrically at 1 and 3 months after defect creation.
Materials and Methods
Study Design
PTDs were surgically created in adult Göttingen miniature pigs (2–4 years old) in eight experimental groups with varying defect widths
Experimental Groups/Defect Widths (in µm).
Preliminary In Vitro Experiments
Using fresh knee joints from adult female miniature pigs (which had been used for cardiovascular studies by another research group), we tested a specially designed sawing tool (see below) to evaluate its ability to produce consistent sawing depths and defect widths. We also assessed whether it reliably creates vertical defect edges and channel-like excavations of the intended width. To do this, tissue blocks were cut from the native material with an Exact Diamond saw band (Exakt Technologies, Inc., Oklahoma City, OK) and frozen in liquid nitrogen; cryosections were stained with Safranin O. Several tissue blocks were chemically fixed, dehydrated, embedded (see details below), and stained to determine if these histological processing steps can preserve the original defect shape and geometry. Ensuring that no such artifacts occur was crucial to accurately evaluating potential shape changes during natural postsurgical joint loading. Additionally, these preliminary studies helped quantify the amount of tissue debris (hyaline cartilage) produced during the sawing process.
Experimental Animals, Anesthesia, Surgery
We used 24 adult female Göttingen miniature pigs (aged 2-4 years). General anesthesia was induced by intravenous injections of Vetalar® (2-bromo-2-chloro-1,1,1-trifluoroethane) and maintained with nitrous oxide (via intubation) and ketamine.
3
Each animal underwent surgery on one of its knees. PTDs were created using a dental saw with blades of specified thicknesses
The stainless-steel sawing blades were manufactured in-house at our mechanical workshop on a custom basis. Blade thicknesses (25 μm-500 μm) were measured using a digital caliper and a stainless-steel micrometer to confirm accuracy. Depth control of the PTDs was achieved by placing round metal disks (approximately 0.6 mm thick) laterally on each side of the saw blade

(A) Photograph of the sawing instrument showing the fine central sawing blade (blue arrow) and the metal support discs on each side of the blade, which mechanically stabilize this delicate tool (green arrow). (B) Macroscopic photograph of a Göttingen miniature pig`s distal femoral end, showing the patellar groove and the condyles.
Practically zero-width defects (i.e., the smallest possible) were created by vertical scalpel-blade incisions using an ophthalmic diamond scalpel (Rhein Medical Inc., St. Petersburg, FL). The edge thickness of this diamond blade is reported by the manufacturer’s data sheet and in the scientific literature to be in the order of tens of nanometers.
9
Defect lengths were limited to 10 mm

(A) Drawing of a pig’s knee joint. The topographical locations of the experimental defects are marked on the patellar groove and the medial femoral condyle. (B) Graph showing the mapping of defects and their dimensions (lateral distances between them, lengths).
Defect locations are shown in
Each animal had one joint undergo surgery. This setup resulted in 56 defects at each time point. Therefore, a total of 120 defects (including 8 reserves) were created for the entire study.
Animals were housed at a nearby farm in an on-site stable with access to an outdoor area for unrestricted movement. They received standard commercial pig feed. A DVM performed daily health assessments. Euthanasia was conducted under general anesthesia, followed by an intravenous infusion of potassium chloride to induce cardiac arrest.
The study received approval from the local animal ethics committee. It was conducted in accordance with its regulations, as well as Directive 2010/63/EU on the protection of animals used for scientific purposes, and the ARRIVE guidelines were strictly followed.
Tissue Sampling and Processing
Condyles were cut into bone blocks measuring 2 cm in length
Light Microscopy and Histochemistry
Chemical fixation was performed using 4% glutaraldehyde containing 2.5% CPC to induce proteoglycan precipitation. 12 CPC is a colorless substance used here to enable surface staining of thick sections (which otherwise would not remain transparent for light microscopy). Dehydration was initiated with 70% ethanol, the minimum concentration necessary to prevent cartilage tissue swelling11,13, and continued in a graded series to 100% ethanol. Tissue embedding was carried out in methyl methacrylate, and sections (approximately 200 μm thick) were produced (sampling strategy: see above) using a Leco diamond saw (Leco Corporation, St. Joseph, MI). The sections were then glued to plexiglass holders and milled down to about 80 μm in thickness. Section surface staining was performed with McNeil’s Tetrachrome and Toluidine Blue O (as previously described3,12).
Cryotechnical Processing
Cryotechnical processing prevents chemical artifacts, preserves the original structure, and enables detection of potential shape changes in defects that may occur during the animal’s postsurgical, unrestricted movement, as well as additional structural changes that may arise during histological processing. Sections stained with Safranin O help identify potential proteoglycan loss during the postsurgical period 12 . Cryosection thickness: 30 μm.
Morphological Analysis
LM analyses (thick and semithin sections) were performed with a focus on the shape of the defects and the numerical areal density of chondrocytes near the cut defect surfaces, comparing them to those in the deeper regions.
Mesenchymal tissue (MT) is an avascular tissue composed solely of undifferentiated stellate or spindle-like cells and a fine network of intercellular fibrils in which these cells are embedded 14 . This tissue type is mainly encountered during embryonic and fetal development.
Histomorphometry
To quantify the neoformation of repair and/or other tissue, each section was photographed, and positive prints were made. Test systems on a transparent foil were randomly placed over the prints. Using the standard point counting procedures (cf. Gundersen et al, APMIS,96(5)379-394), the volume fractions (percentages) of the following structures were estimated: total defect space, hyaline cartilage tissue debris (resulting from the sawing process), newly formed fibrocartilage tissue, mesenchymal tissue, mesenchymal cells, and empty defect space.
Statistics
All statistical analyses were performed using EZR software, version 1.64. 15 Data comparisons among multiple groups were conducted with one-way ANOVA, followed by Tukey’s multiple comparison test.
Results
The preliminary experiments showed that the sawing tools produce the desired vertically channeled defects with the intended shape and width


Light micrographs of cryosections from freshly made defects, stained with Safranin O. Defect widths are in
The cryosections
Visual inspection of the joint surfaces after euthanasia revealed that not all defects remained detectable. Specifically, simple scalpel cuts and minor defects (up to 100 μm) were no longer visible in approximately 30% of cases, suggesting, based on a simple visual inspection, that they had healed. However, this is a false and misleading impression for the surgeon (see the following paragraph for explanation). The precise topographical mapping of the defects
Histomorphological examination showed that none of the created defects had healed with fibrocartilage repair (FCR) tissue

Light micrographs of three scalpel cuts, taken at different magnifications, reveal the wide variability in their structure and defect volume 1 month after creation.

Light micrographs showing defects observed 1 month after surgery. Defect widths are:
In particular, the PTDs created by the mere incision by the corneal scalpel blade remained “empty” (viz., devoid of neo-formed tissue) throughout the entire course of the follow-up period (i.e., up to 3 months). No repair cartilage tissue nor mesenchymal tissue (MT) was visible at either 1 month or 3 months after surgery
PTDs of 25 μm, 200 μm, 300 μm, and 500 μm showed partial filling with mesenchymal tissue (MT), which was less than 20% of the defect volume in each of these groups
A notable and novel finding was that the original shape of the defects—a long channel with vertical walls
For these reasons, upon simple visual inspection, the scalpel cuts and the minor (25-100 μm) defects were often no longer visible from above the articular surface to the naked eye.
The final width of the scalpel cut defects at the time of sacrifice varied depending on the anatomical location in the joint. In areas with a convex joint surface shape (femoral condyle), the defect widths tended to become wider (up to a few µm). In contrast, in concave-shaped or flat areas (mainly the patellar groove), they tended to remain of zero µm width. This may relate to the cartilage’s site-specific internal structure and the predominant tissue internal forces, which are of a tensile and/or compressive nature.
As expected, the defects created by the sawing method contained hyaline articular cartilage fragments from the sawing process itself, meaning shearing debris generated during defect excavation

Summary of the Coefficients of Error (CE) expressed as a percentage of the mesenchymal tissue response (MTR) to defect creation in each experimental group (excluding scalpel-blade cuts), and a comparison of the MTR percentages at 1 month post-surgery between groups that showed significant differences in MTR activity, namely the 50 μm, 75 μm, and 100 μm defect groups, compared to larger defect groups and the 25-μm defect group (which has lower P-values).
Interestingly, the high levels of MT filling in defects with widths of 50 μm, 75 μm, and 100 μm did not increase over time, suggesting that these MT activities are not progressing in an anabolic direction; instead, at the 3-month mark, the MT filling in these three defect sizes was reduced to the level of the other defects

Graphical representation of histomorphometry estimates for mesenchymal tissue response (MTR) percentages in defect areas compared to empty areas. One month after surgery
The finding that no fibrocartilage repair (FCR) tissue was present indicates a lack of active repair processes. The observation that the empty space
Chondrocyte cluster formations appeared irregularly near the defect surfaces. Surprisingly, the histochemical matrix staining intensity of the cartilage matrix in the parent tissue at the immediate sub-incision surface remained unchanged throughout the 3-month experimental period, indicating that metachromasia (and thus proteoglycan content) did not decline.
The histomorphometry measurements
The presence of MT in defect areas typically ranged from 10% to 25%, except for those with a width of 50-100 μm, which showed significantly higher mesenchymal tissue neoformation activity, ranging from 45% to 55%. However, this increased MT neoformation activity was temporary and had ceased by 3 months after surgery. FCR does not appear at any time in any group.
Some defects were cut too deeply, reaching the subchondral bone tissue space; once identified, they were excluded from the analysis. As a result, the number of defects analyzed per group ranged from 4 (lowest) to 14 (highest); see
While it is generally understood that PTDs do not heal, this mainly applies to large PTDs.3,4 Some studies suggest that small PTDs, like simple cuts, can heal.5,6 The existence of a critical size for PTDs has not been systematically studied before. The new findings from this study show that all PTDs are of critical size and that there is a small defect-size range in which temporarily significant mesenchymal tissue responses occur, although they are ultimately abortive. Additionally, another new finding is that small PTDs are structurally significantly deformed under normal joint loads, which can make them potentially invisible when inspected from above, even if they did not heal. This could lead to a mistaken assessment of their outcome.
Discussion
Mesenchymal tissue (MT) was observed in all sizes of PTDs except for scalpel cuts, which showed none. This aligns with a previous study, 16 indicating that an abortive repair process, such as MT formation in PTDs in adult articular cartilage, may occur and originate in the synovium. The cells responsible for repair are most likely transported to the defect site by the flow of synovial fluid.
A novel finding here is the presence of significant MT formation in small-width defects measuring 50-100 μm
We interpret the existence of a critical-size window for PTD as resulting from specific synovial rheology conditions within these defect-size groups, leading to a significant, but abortive, MT-formation activity. The existence of defect-size-specific rheology, specifically its fluid streaming patterns, and the transport of synovium-derived mesenchymal cells for repair within its fluid may depend on local geometrical factors. The geometry of these defect groups is characterized by exceptionally high surface-to-volume ratios (SVRs). These SVRs are indeed highest in the 50-100 μm groups compared to other defect widths. Very high SVRs may indeed facilitate the temporary adhesion of mesenchymal cells and tissues, which is necessary for the induction of FCR. Therefore, defects with high SVRs may specifically facilitate or even promote the spontaneous influx of these cells from the synovium, thereby facilitating their adhesion and tissue formation. Thus, these narrower defects with high SVRs tend to support the local biological environment (niche biology) 18 for spontaneous, host-supported MT formation.
In the early postsurgical and post-traumatic phases of PTDs, proteoglycan metabolism may be impaired, possibly due to minor proteoglycan loss from lesion surfaces and from nearby intercellular spaces. Such minor losses were not detected in this study by metachromasia staining. However, it suggests that active cell and matrix metabolism is still ongoing, and that an abortive chondrocyte repair response is present, as indicated by the formation of cell clusters.16,19
Proteoglycans are known for their anti-cell-adhesive activity, which prevents cell adhesion during the early postsurgical period and thus hampers cell-based repair processes.20,21 However, these effects are reversible 17 and are no longer observed three months after surgery. This may explain the limited time window during which MT is present.
Surprisingly, the scalpel cuts did not exhibit any repair-cell adhesion to their cut surfaces. The 25-μm defects showed repair-cell adhesion, though at lower levels than the 50- to 100-μm defects
Lesions within the critical defect window size (50-100 μm) appear to have sufficient mesenchymal tissue temporarily present that could be stimulated to fill the defect space and complete repair by differentiation into FCR tissue, without needing additional defect space-filling carriers 3 as long as the surgeon achieves proper reduction of the defect walls to this critical width and provides sufficient bioactive local stimulation (such as with growth factors).3,24
The discovery that scalpel cuts and especially tiny defects become highly distorted, often with overlapping defect walls, has important implications for practical joint surgery: it can create a false impression for the surgeon during visual inspection that these defects have healed. Therefore, simple visual inspection alone is insufficient to accurately evaluate the repair response to minor defects, whether they are isolated defects or narrow gaps between tissue-engineered implants and native tissue, where tissue integration is intended to be induced. In particular, when therapeutically tissue-engineered constructs are deposited in cartilage defects, the side walls between the built and native tissue need to be firmly joined and mechanically stabilized using appropriate biological glues to ensure tight adhesion from the beginning of therapy.
The basis for this conclusion is our findings, which indicate that daily physiological load forces are linked to widespread but reversible structural distortions at both the tissue and cellular levels (compression/expansion effects), as well as to internal tissue strain forces, in areas with structural defects in articular cartilage. Because the force-absorbing collagen arcade structure becomes disrupted,25,26 these deformations become abnormal in extent near defects. As a result, local overloading and underloading forces develop, 27 which are associated with the long-term progression of osteoarthritis.
In addition, if bioactive therapeutic measures are put in place (tissue engineering) to induce FCR tissue formation and tissue integration/annealing measures are taken, it appears essential to avoid even normal joint loading for a specific period of time to prevent excessive tissue deformations and fragment separations, which can happen even around minor defects. Therefore, it helps to temporarily prevent tissue deformation, thereby preserving local stability and supporting healing processes and remodeling. A suitable postoperative physiotherapy protocol might thus include, for example, intermittent passive joint motion, 28 which provides nutritional benefits to the cartilage while preventing harmful tissue deformation during cartilage healing.
Footnotes
Acknowledgements
The authors thank Eva Kapfinger and Britt Hoffmann for their technical assistance, as well as Dr. Kay Juergensen for his help with the surgery and logistics. The English language and grammar were corrected using the Grammarly software (San Francisco, CA, USA). This article is dedicated to the memory of Dr. Lawrence C. Rosenberg (1928-2012), a highly respected scholar and cherished friend.
Ethical Considerations
The study received approval from the local animal ethics committee. It was carried out in accordance with its regulations, as well as Directive 2010/63/EU on the protection of animals used for scientific purposes, and the ARRIVE guidelines were strictly followed.
Funding
The authors disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This study was supported by the University of Bern, Bern, Switzerland, and the Spine-Pelvis, AG, Zurich, Switzerland.
Declaration of Conflicting Interests
The authors declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
