Abstract
Vortex formation has numerous influences on the aerodynamic characteristics of fixed-wing micro air vehicle wings. Despite the mature understanding of vortices on fixed-wing and flapping micro air vehicle wings, the behavior of vortices over the morphing micro air vehicle wing has not been fully explored. Thus, the current work is conducted to investigate the influence of vortex structure over a series of twist-morphing micro air vehicle wings. Twist morphing micro air vehicle and baseline wings are simulated through fluid–structure interaction analysis. The validation results for each wing exhibited good correlation in the overall lift coefficient distribution trend. The vortex formation results show that vortex formations are significantly altered throughout angle of attack changes. For a given angle of attack cases below the stall angle, each morphing wing exhibited higher intensities of tip vortex structure formations and leading edge vortex–tip vortex interactions compared to the baseline wings. Stronger leading edge vortex–tip vortex interactions improved the low-pressure region over the morphing wing surface and further induce better lift performance. In fact, the morphing wing with higher morphing force induces better lift performance.
Introduction
In recent years, aviation progress has focused on information gathering missions such as border patrol, environmental monitoring, military operations, and search and rescue. 1 Most of these missions require the rapid deployment of aircraft with stealth mode flight. Hence, small-scale aircraft such as a micro air vehicles (MAVs) or unmanned aerial vehicle are preferred for these operations because of their stealthy characteristics, 2 lower production costs, lower safety and certification requirements, and lower aerodynamic loads. 3 However, LAR aircrafts suffer from low aerodynamic efficiency. 4 Traditional high-lift devices such as flaps and slats are not efficient on LAR wings because the mechanisms create surface discontinuities and contribute to unnecessary complex airflow. 3 Moreover, their conventional hinged mechanisms are too complex, bulky, and heavy to be applied on such a small wing area. Therefore, wing morphing was identified as a promising solution to replace conventional control surfaces and increase the overall aerodynamic performance. 5 Wing morphing also has a huge potential in reducing flutter phenomenon, which directly improves aircraft comfort, safety, and fatigue problems.6,7 Furthermore, morphing improves overall MAV wing aerodynamics 8 and maneuverability.9–11
Vortex occurrence has numerous influences on the aerodynamic characteristics of fixed-wing MAV wings. The vortex strength on a fixed-wing MAV wing varies throughout the angle of attack (AOA) changes.12,13 The occurrence of leading edge vortex (LEV) generates higher lift force on a fixed-wing MAV,14,15 and tends to interact with the wing tip vortex (TV), creating a complex flow couple. During vortex interaction, TV circulation pushes the LEV downwards and maintains its attachment on the wing surface area longer. The vortex attachment results in improved low-pressure distribution (over the wing surface), which enhances lift generation over the fixed-wing MAV.16–18 The LEV attachment in a flapping MAV wing improves during the down stroke motion of the wing, which enhances the lift performance of the MAV wing type. 19 By contrast, the wing TV influences the fixed MAV wing by creating a low-pressure core region near the wingtip and by interacting with the LEV.16,17,20,21 The intensity of the low-pressure core region (within the wingtip vortex) highly contributes to the induced drag penalty.17,22 The wingtip vortex in a flapping MAV wing interacts with the root vortex to generate the wake structure, which in turn affects the wing lift and drag performance. 23 Despite the mature understanding of vortices on fixed-wing and flapping MAV wings, the formation and vortices behavior over the morphing MAV wings have not been fully explored. Thus, the current work is conducted to elucidate the formation of vortices over a morphing MAV wing based on the fluid–structure interaction (FSI) results. A series of simulations works involving morphing MAV wings with twist mobility (and baseline wings, namely, membrane and rigid MAV wings) are simulated through the FSI analysis. A validation of lift coefficient (CL) on each wing was conducted in the initial analysis to justify the FSI simulation model. A detailed simulation study on vortex formation and its pressure distribution resumed over the twist-morphing (TM) and baseline wing to elucidate the influence of vortices on the wings.
Methodology
FSI frameworks
The FSI problems of morphing wings are solved in 3D, quasi-static, and linear structural models coupled with steady state, incompressible, and turbulent flow domains. The 3D turbulent flow is defined based on Reynolds-averaged Navier–Stokes (RANS) equations and the shear stress turbulence (SST) model. All simulation methods found in this work is set up based on the FSI ANSYS-Workbench framework, coupled with static structural analyses (ANSYS-Mechanical), and the flow solver module (ANSYS-CFX). The details of the FSI simulation method is found in Ismail et al.
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The FSI simulation framework is given in Figure 1.
FSI simulation framework.
MAV wing model
Summary of twist morphing (TM) and baseline wing configurations.
MAV wing model
The objective function of the morphing force (found on the TM wing) is to produce significant wing deformations that consequently alter the wing twist characteristics on the TM wing. The morphing force imposed at an optimized morphing point location for morphing mobility is shown in Figure 2. The optimized morphing point location is positioned near the wing edge to ensure efficient morphing mobility. The wing deformation (y-direction) and geometric twist (ε) results for all wings are presented in Figures 3 and 4, respectively. The initial results concluded that higher morphing force configuration could produce greater wing deformations and larger positive twist (washed-in) magnitudes.
Morphing force applied on TM wing. The wing deformation (y-direction) results for all wings. The geometric twist characteristics on all wings.


Flow domains and mesh generation
The computational flow domain (CFD), which is built around each MAV wing with a symmetrical condition was applied. The 3D CFD is created in the root chord unit (c), as shown in Figure 5. The grid-independent test results show that the optimized grid is achieved at 1,000,000 elements, wherein the first cell above the wing surface is set at y+ ≤ 1. The inlet and outlet are marked by flow vectors (Figure 6). The magnitudes of velocity are set at 9.5 m/s (equivalent to the maximum MAV wing condition at Re = 100,000). Inlet velocity was specified at the inlet, and a zero pressure boundary condition is implemented at the outlet. The AOA varies from −10° to 35°. The symmetrical wall (as shown in Figure 6) and side walls are defined as symmetrical and slip surface boundary conditions, respectively. The wing surface is defined as a no-slip boundary surface and assigned as the boundary interaction for FSI investigation. Automatic wall function is fully employed to solve the flow viscous effect.
3D CFD domain size. The boundary condition applied on CFD domain.

Results
Validation of the CL performances
Before the vortex formation study was conducted, a validation of the CL performances of each MAV wing was conducted. Figure 7 presents the CL performances for all wings based on the simulation and experimental results at The simulation (left) and experimental (right) lift coefficient results for all wings.
The simulation slightly under predicted the CL distribution for every wing and
By comparing the major CL distribution trend found in the experimental and simulation results, the CL slopes (taken at AOA = 0° to 15°) for every wing (both experimental and simulation results) were found at 0.033. The experimental and simulation results also exhibited similar CL distribution trends (taken at AOA = 0° to 15°) in which, the TM 5N wing had produced the highest CL magnitude among the wings, followed by the TM 3N and TM 1N wing. The membrane and rigid wing produced lower CL distributions compared with the TM wings.
The experimental and simulation results also showed that the TM 5N wing produced the lowest AOAstall at an AOA range of 15°–20°. TM 3N and TM 1N were predicted to stall at AOAstall = 18° and 21° respectively, which was very close to its actual AOAstall between 20° and 25°. The similarities continue to the baseline wings cases, where both methods agreed in delaying the AOAstall incidence. The membrane and rigid wings were predicted to stall at AOAstall = 22° and AOAstall = 24°, respectively. These results were parallel to the experimental results, in which both baseline wings stalled at an AOA range between 25° and 30°. Based on these AOAstall characteristics, the overall trend of AOAstall characteristics for both methods was almost similar. Both results agreed in the overall AOAstall characteristics. Based on this CL distribution, the experimental and simulation results exhibited a good correlation in the CL distribution trend. Despite the slight differences found in CL magnitude, the simulation satisfactorily predicted the CL slope, AOAstall characteristics, and the CL distribution. The differences in the CL and AOAstall magnitudes are contributed by the suspicion of self-induced membrane vibrations, 29 time-average solution, and the selected turbulence model. 27
Vortex formation
Three-dimensional vortices are visualized based on the vortex core region by using limited Q criterion magnitude at Q = 0.03 as shown in Figure 8.
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The results are viewed from the wing top view angle (y-direction) to capture the details of the LEV and TV formations. Based on the results, the LEV and TV formations are visually recognized through their positions on the wing surface area. The LEV structures normally occur on the wing leading edge area because the LEV is generated by the roll up of the separated shear layer flow produced at the wing leading edge.
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In contrast, TV structures are normally found near the wing tip area because TV structures are visibly recognized as a circulatory 3D flow motion that trails downstream from the wing tip area. TV structures are produced from the flow that leaks around the wing tips because of finite wing pressure difference.
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(a) LEV–TV interaction area, (b) the location and measurement of DTV, LTV, and DLEV-TV.
The visualization of LEVs and TV structures cannot be separated into two components because of the limitation in the simulation post processing module. Thus, the TV and LEV–TV interactions area were determined based on approximate location as shown in Figure 8(a). In order to quantify the TV and LEV–TV structures, a digital image measuring software is used to estimate the maximum diameter and length of TV. The software is also used to measure the approximate LEV–TV diameter. The approximate size of maximum TV diameter (DTV), TV length (LTV), and LEV–TV diameter (DLEV-TV) were measured based on chord length (c) wing at certain location as shown in Figure 8(b). In the following section, the discussion on vortices formation is based on the magnitude of DTV, LTV, and DLEV-TV. The physical enlargement of LEV–TV connections and TV structure formations were quantify (based on DTV, LTV, and DLEV-TV magnitude) and relatively compared (between the AOA cases) to indicate the vortices intensities and also its relative influence towards the CL generation shown in Figure 7 (simulation results). The approximate LEV coverage area over the wing surface is used to indicate the dominancy of the LEV attachment. The following discussion on the study of vortices is concentrated on the comparative TV sizes and the proportional size of the LEV–TV connection found on every MAV wing.
Figure 9 presents the 3D vortex formations on the MAV wings at 3D vortex formations over the MAV wings.
Based on the comparative TV sizes (at AOA = 0°), the TM 5N wing relatively produced the largest TV structure (DTV = 0.09c and LTV = 0.6c) among the MAV wings, followed by TM 3N (DTV = 0.07c and LTV = 0.53c) and TM 1N (DTV = 0.05c and LTV = 0.4c) wings. The membrane and rigid wings produced relatively similar TV structure sizes (DTV = 0.035c–0.04c and LTV = 0.24c–0.27c). At this AOA stage, the LEV–TV interactions for each MAV wing had slightly varied among the wings. The morphing wings (TM 5N, TM 3N, and TM 1N) managed to produce DLEV-TV = 0.05c–0.035c, in which about more than 14% larger than the baseline (membrane and rigid) wings produced. In order to relate this vortices formation towards the CL performance, a detailed study on the low-pressure distribution over the wing upper surface was conducted as shown in Figure 10. Therefore, the low-pressure coefficient found over the wing upper surface is used to indicate or induce better lift distribution. Thus, based on pressure distribution results (Figure 10 at AOA = 0°), the low-pressure region found over the morphing wings is highly concentrated at similar LEV–TV interactions region (1.0 < 2z/b < 0.8). The magnitude of Pressure distribution and magnitude of 
As the AOA increased to 5°, the LEV dominance over the wing surface area gradually reduced with the incremental increase of AOA. Despite the lower LEV dominance, the TV structures simultaneously grew larger than the previous AOA case (AOA = 0°). The TV structure formations for every wing increased based on DTV, LTV, and DLEV-TV magnitudes. Again, TM 5N wing produced the largest TV structure (DTV = 0.1c and LTV = 0.62c) among the MAV wings, followed by the TM 3N (DTV = 0.07c and LTV = 0.6c) and TM 1N (DTV = 0.06c and LTV = 0.5c) wings. The LEV–TV interactions for each morphing wing also continues to enlarge with DLEV-TV = 0.09c–0.04c and maintain at least 14% greater than the baseline wings produced. Due to larger TV and LEV–TV interactions structure, TM 5N wing again produced the lowest
The intensity of DTV, LTV, and DLEV-TV increased progressively with the incremental increase of AOA. At AOA = 10°, TM 5N wing induced the largest DTV magnitude at 0.13c but it started to show a depletion in LTV length at 0.46c (compared to AOA = 5°case). However, TM 3N (DTV = 0.12c, LTV = 0.6c) and TM 1N (DTV = 0.1c, LTV = 0.5c) wings continue to increase in DTV and LTV intensity. The membrane (DTV = 0.09c and LTV = 0.55c) and rigid (DTV = 0.08c and LTV = 0.5c) wings also exhibited a slight increment in TV structures. Despite the more obvious TV structures found on the baseline wings, the LEV–TV interactions on morphing wings continue to enlarge at DLEV-TV = 0.13c–0.1c and maintain at least 10% larger than the baseline wings produced. Thus, the
The intensity of the TV structure formations and LEV–TV connections on every wing varies significantly as the AOA increase at 15°. Surprisingly, the TV structure and LEV–TV interactions on TM 5N wing has drastically started to deteriorate and detached from the wing surface. Thus, DTV, LTV, and DLEV-TV data for TM 5N are not available to be measured at this AOA stage. As a result, the
TM 3N (DTV = 0.13c, LTV = 0.42c, and DLEV-TV = 0.2c), TM 1N (DTV = 0.12c, LTV = 0.5c, and DLEV-TV = 0.14c) and membrane (DTV = 0.1c, LTV = 0.54c, and DLEV-TV = 0.11c) wings also suffer from a slight decrement in LTV length. Despite the slight LTV depletion found on morphing and membrane wings, the rigid (DTV = 0.09c, LTV = 0.55c, and DLEV-TV = 0.07c) wing continue to increase in DTV, LTV, and DLEV-TV intensities. However, due to higher DLEV-TV intensities found on TM 3N (
At AOA = 20°, the vortex deterioration and LEV detachment occurrences continued to intensify for the TM 5N wing. In fact, the TM 3N wing also demonstrate the deterioration of TV and LEV–TV structure which is similar to the stall vortex formations found on TM 5N wing at AOA = 15°. This situation is expected for TM 3N wing since the AOAstall for the TM 3N wing occurred at ≈ 19° (Figure 7). Thus, the magnitude of DTV, LTV, and DLEV-TV for TM 5N and TM 3N wings are not available to be measured. However, the intensity of the TV structure formations and the LEV–TV connections continued to increase for the TM 1N and baseline wing. TM 1N (DTV = 0.15c, LTV = 0.35c, DLEV-TV = 0.22c), membrane (DTV = 0.14c, LTV = 0.45c, DLEV-TV = 0.17c) and rigid (DTV = 0.12c, LTV = 0.5c, DLEV-TV = 0.13c) wings exhibited enlargement in DTV and DLEV-TV magnitude but also suffer from a slight decrement in LTV length. Despite the slight depletion in LTV length, TM 1N (
Based on the vortex formation results, it shows that the overall vortex formations on the current MAV wings are significantly altered throughout AOA changes. The intensity of TV structure formations and LEV–TV interactions which are measured through the DTV, LTV and DLEV-TV magnitude increased with the incremental increase of AOA. Larger DLEV-TV magnitude signifies stronger LEV–TV interactions which subsequently improve the low-pressure region over the wing surface (denoted by
Based on DTV, LTV, and DLEV-TV results, it shows that for a given AOA cases below the stall angle, each morphing wing demonstrated higher intensities of TV structure formations and LEV–TV interactions compared to the baseline wings. Despite the slight depletion in LTV magnitude (as AOA increase near the wing’s stall angle), each morphing wing still managed to produce larger DTV and DLEV-TV magnitude compared to the baseline wings. Theoretically, the twist morphing mobility (washed-in twist) has encouraged higher intensity of TV structure and LEV–TV interactions on morphing wing. In fact, the morphing wings with greater morphing force (5 N or 3 N) induced the higher intensity of TV structure and LEV–TV interactions on the wings. The twist morphing mobility improves the low-pressure region over the wing surface and further induces better lift performance for morphing wings. Despite the better lift performance, the morphing wings also suffered from earlier stall vortex formations than the baseline wings. The twist morphing mobility induced earlier vortices deterioration and detachment on the MAV wing. Therefore, the morphing wing with higher morphing force promotes earlier stall condition on MAV wing.
Conclusion
The vortex formation results show that vortex formations are significantly altered throughout AOA changes. The intensity of TV structure formations and LEV–TV interactions, which are measured through the DTV, LTV, and DLEV-TV magnitude increased with the incremental increase of AOA. The results shows that for a given AOA cases below the stall angle, each morphing wings demonstrated higher intensities of TV structure formations and LEV–TV interactions compared to the baseline wings. Stronger LEV–TV interaction improves the low-pressure region over the morphing wing surfaces and further induces better lift performance. In fact, the morphing wing configuration with higher morphing force produce better lift performance. However, the morphing wings also suffered from earlier stall vortex formations compared to the membrane or rigid wings. The morphing mobility induced earlier vortices deterioration and detachment on the MAV wing.
Footnotes
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: The authors acknowledge the technical and financial support from Universiti Teknologi MARA (Pulau Pinang) and the financial supports from the Government of Malaysia via Malaysia Ministry of Higher Education’s Fundamental Research Grant Scheme (FRGS) (No. 600-RMI/FRGS 5/3 (152/2014)).
