The overall goal of our recent research has been to quantitatively measure the influence of commercial processing variables on the structure of polypropylene melt blown webs. In this paper, we applied a cool water quench spray to fibers to increase their thermal quenching rate. Then, we collected webs and measured single fiber diameter, shot content, fiber bundle size, basis weight uniformity and pore structure. The structure of webs produced with and without quenching was compared to access the influence of quenching on webs.
WeberR. and PetersonR., “Method for Rapid Quenching of Melt Blown Fibers,” US Patent, No. 3,959,421 (May 25, 1976)
2.
FujiiS., IkedaT., MikamiT. and OkanoS., “Process for the Production of a Nonwoven Fabric,” Canadian Patent, No. 1,147,112 (May 31, 1983)
3.
TsaiP.P., WadsworthL.C. and RichesonG., “Meltblown Web Properties Improved by Water Spraying the Fibers Near the Die Exit,” ANTEC Proceedings (1995) 1770–1775
4.
YanZ. and BreseeR.R. “Flexible Multifunction Instrument for Automated Nonwoven Web Structure Analysis,” Textile Research Journal, 69 (1999) 795–804
5.
HuangX.C. and BreseeR.R. “Characterizing Nonwoven Web Structure Using Image Analysis Techniques. Part I: Pore Analysis in Thin Webs,” Journal of Nonwovens Research, 5(1) (1993) 13–21
6.
HuangX.C. and BreseeR.R. “Characterizing Nonwoven Web Structure Using Image Analysis Techniques. Part II: Fiber Orientation Analysis in Thin Webs,” Journal of Nonwovens Research, 5(2) (1993) 14–21
7.
HuangX.C. and BreseeR.R. “Characterizing Nonwoven Web Structure Using Image Analysis Techniques. Part III: Web Uniformity Analysis,” Journal of Nonwovens Research, 5(3) (1993) 28–38
8.
HuangX.C. and BreseeR.R. “Characterizing Nonwoven Web Structure Using Image Analysis Techniques. Part IV: Fiber Diameter Analysis for Spunbonded Webs,” International Nonwovens Journal, 6(4) (1994) 53–59
9.
YanZ. and BreseeR.R. “Characterising Nonwoven Web Structure Using Image Analysis Techniques. Part V: Analysis of Shot in Meltblown Webs,” Journal of the Textile Institute, 89–Part 1 (1998) 320–336
10.
BreseeR.R. and KoW-C. “Fiber Formation During Melt Blowing,” International Nonwovens Journal, 12(2) (2003) 21–28
11.
BreseeR.R. and YanZ. “Shot Development in Meltblown Webs,” Journal of the Textile Institute, 89-Part 1, 304–319 (1998)
12.
MilliganM.W. and UtsmanF., “An Investigation of the Meltblown Web Defect Known as Shot,” International Nonwovens Journal, 7, 65–68 (1995)
13.
BreseeR.R. and QureshiU.A. “Influence of Processing Conditions on Melt Blown Web Structure. Part 1 – DCD,” International Nonwovens Journal, 13(1) 49–55 (2004)
