Wellbore Integrity in Energy Applications: Precipitation Products after Reaction with Produced Water from the Permian Basin

Abstract

Sealing of oil and gas production wells is done to protect overlying aquifers and the land surface from vertical migration of drilling fluids, produced water (PW), and natural gas. The integrity of the contact between the well casing and cement seal is especially important as both the steel and the cement are subject to reactions caused by exposure to very high salinity PW. The objective of this study was to identify corrosion and precipitation products that form at this contact and determine their effect on the microannular space between the two materials. Steel cylinders were embedded in Type G Portland cement to simulate a sealed wellbore. They were then exposed to simulated and PW sampled from the Permian Basin in the southwestern United States. Solid phases in the cement were identified by X-ray diffraction and electron microprobe analyses and included portlandite [Ca(OH)₂], a calcium silicate [CaH₄Si₂O₇], and brownmillerite [Ca₂(Fe_1.45Al_0.55)O₇]. Gas flow measurements were used to estimate the aperture of the microannulus between the steel surface and the cement. A decrease in the aperture with increasing reaction time was detected for all experiments. The findings suggest that exposure to PW has the potential to reduce the microannular space between the casing and the cement seal as a result of precipitation of calcium- and magnesium-carbonate as dominant phases, with the co-occurrence of sulfate and silicate minerals. These results have implications related to the long-term integrity of annular seals used to seal oil wells exposed to very high salinity PW.