Abstract
An ergonomic evaluation of the Instrument Panel (IP) installation station at the Michigan Truck Plant of the Ford Motor Company provided justification for the design, build and installation of a novel ergonomic tool called, the Intelligent Assist Device (IAD). The evaluation involved the collection of pertinent historical injury data, videotaping tasks for analysis, performing a risk factor checklist review, examination of the existing and next generation IP, and collecting subjective assessments from operators. The information received from the risk factor checklist and subjective assessments were then compiled and correlated against previous injury location and prevalence. This comprehensive examination indicated both the desire and ergonomic evidence to initiate change at the IP install operation. The application of the Intelligent Assist Device at this location is an example of a technology-based solution which has effectively addressed and eliminated many inherent ergonomic issues associated with the original design. This project is part of the continuing effort to improve occupational conditions within Michigan Truck Plant.
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