Utilization of engineered silicate dispersion as a cost-effective cheapener and engineered carbonate dispersion as novel reinforcing additives for nitrile latex glove application

Abstract

Utilization of silicate minerals fillers in latex offer dual function as a compatible filler and cheapener that economical way to reduce latex consumption. This research explores the effect of using Engineered Silicate Composite Dispersion (ESD 086) as fillers for nitrile latex-supported gloves, seeking to explore their properties while ensuring cost-effectiveness. The reinforcement effect of novel Engineered Carbonate Dispersion (ECD 011) for ESD 086 filled Carboxylated Nitrile Butadiene Rubber (XNBR/ESD 086) latex films has also been explored. XNBR latex films were compounded with three variants of ESD 086 at different loadings (in phr). From three variants of ESD 086 fillers, variant ESD 086A at 10 phr shows the highest tensile strength. As the ESD 086A filler loading increased up to 15 phr, the tensile strength decreased, indicating the ineffectiveness to be used at higher loading. The work was continued by exploring the use of novel ECD 011 to minimize the decrement effect. The 15 phr ESD 086 filled XNBR latex films (XNBR/ESD 086A-15) were subjected to a hybrid loading from 0 to 1.2 phr with 0.2 phr staggered increment together with the reduction of ECD 011:ZnO ratio in the XNBR latex compounds. Results show that at 0.6:0.6 phr of ECD 011:ZnO, the tensile strength of XNBR/ESD 086A-15 latex films increased and the elongation at break also improved. Using ESD 086A can reduce the usage of XNBR latex. Still, it can only be used up to 10 phr (optimum loading) and ECD 011 can maintain the physical properties and offer maximum cost-saving options for XNBR latex glove formulation at higher loading of ESD fillers. Overall, both engineered dispersions offer potential commercial benefits for the Nitrile gloves industry.