A novel valve strategy for particulate matter reduction in a gasoline direct injection engine operated at cold conditions

Abstract

In this study, we proposed a novel intake strategy to reduce Particulate matter (PM) emissions from gasoline direct-injection (GDI) engines during cold-start conditions emissions. This strategy is characterized by generating strong intake turbulence and low in-cylinder pressure during fuel injection through delayed intake valve opening, which theoretically promotes fuel atomization and fuel-air mixture, thereby suppressing PM formation during combustion. Experiments were conducted on a single-cylinder GDI research engine, operating at 1500 rpm, 3, 6, and 8 bar IMEP, and stoichiometric air-fuel ratio conditions with low coolant and lubricant temperatures to experimentally demonstrate the effectiveness of the proposed valve strategy in reducing PM emissions. Benchmark tests were performed using an intake camshaft with intake valve opening (IVO) at −13 °aTDC and intake valve closing (IVC) at 227 °aTDC. The novel strategy uses an intake camshaft with very late IVO at 66 °aTDC and IVC at 226 °aTDC. Two injection pressures (P_inj = 100/200 bar) were used to evaluate the pressure requirement for achieving low PM emissions with both strategies. Start of injection was swept and optimized to match the valve strategy. The results showed that the novel valve strategy leads to a 50%–90% reduction in particle number and mass emissions in cold-start conditions, and a lower injection pressure requirement to achieve comparable particle number and mass emissions compared with the normal one. For the novel valve strategy, the fuel impingement with early injection timings is largely mitigated, and thus an early injection timing shortly before the IVO is recommended.