Study on partial oxidation phenomena of post-injection fuel in diesel engines

Abstract

In diesel engines, post fuel is injected in the expansion stroke, oxidized by the diesel oxidation catalysts and the high temperature gas re-generates the diesel particulate filters. However, it is empirically known that the post fuel at advanced injection timing is partially oxidized in the cylinder due to the high temperature-pressure conditions and it is a cause of the reduction of fuel consumption. The purpose of this research is to analyze post-injection fuel behaviors in cylinder and investigate the optimum fuel injections that maximize the unburnt hydrocarbons to the diesel oxidation catalysts. The engine employed in this research is a turbo charged 2.0 L four-cylinder DI diesel engine with two fuel injection systems to change the heterogeneity of air-fuel mixture and temperature distributions in cylinder; n-hexane is injected in the intake manifold to produce the homogeneous air-fuel mixture and diesel fuel is directly injected into the cylinder. The partial oxidation ratio of post fuel and the fuel loss mainly by fuel adhesion was calculated by injected fuel quantity, air quantity, and emission data. The 3D-CFD software was introduced to analyze the partial oxidation of post fuel and flow in the cylinder. The heterogeneity of burned gas mixture of post injection atmosphere and the post-injection timings were the parameters of engine tests and 3D-CFD simulations. The results suggest that the heterogeneity of equivalence ratio and the non-uniformity of gas temperature inside the cylinder at the start of post injection affect the partial oxidation of post-injection fuel. The more homogeneous these conditions are, the better the suppression of partial oxidation of post-injection fuel and the avoidance of fuel adhesion to the cylinder wall can be achieved.