Dynamic response of a front end accessory drive system and parameter optimization for vibration reduction via a genetic algorithm

Abstract

A typical engine front end accessory drive system (FEADS) is mathematically modeled through Hamilton’s principle and Newton’s second law. In this model, the belt’s flexural rigidity and pulley’s eccentricity are considered. Eccentricities of the pulleys are introduced into governing motion equations of the belt spans through the boundary conditions and then transformed to external forces acting on the belt spans. Vibration modes and natural frequencies of the FEADS are calculated by the state-space technique of the complex mode theory. Dynamic responses of the FEADS at different rotational rates of the crankshaft are calculated by solving the spatially discretized governing equations obtained by Galerkin method. The modeling and solution methods are formulated and programmed in a general purposed code. The study shows that the typical resonance and beat phenomenon happen in a certain portion of the belt spans at a certain rotational rate by the excitations of the pulley’s eccentricity. According to the modal analysis and dynamic response analysis, an optimization method based on a genetic algorithm is proposed. By comparing the vibration amplitudes of belt spans before and after optimization at different rotational rates, this optimization method is verified to be effective in reducing transverse vibrations of the belt spans.