This article outlines a compact annular-radial-orifice flow magnetorheological valve through theoretical calculation, simulation analysis and experiment verification. The fluid flow paths of this proposed magnetorheological valve consist of a single annular flow channel, a single radial flow channel and an orifice flow channel through structural design. The finite element modelling and analysis of the magnetorheological valve was carried out using ANSYS/Emag software, including achieving optimal magnetic field distribution and yield stress in the annular flow path and radial flow path, respectively. Moreover, this proposed magnetorheological valve was prototyped and evaluated experimentally, showing that the magnetorheological valve has significantly improved its efficiency, especially the pressure drop at the 1.0 mm width of annular resistance gap and 0.5 mm width of radial resistance gap.
Abd FatahAYMazlanSAKogaT. (2015) A review of design and modeling of magnetorheological valve. International Journal of Modern Physics B29(4): 1530004.
2.
AiHXWangDHLiaoWH (2006) Design and modeling of a magnetorheological valve with both annular and radial flow paths. Journal of Intelligent Material Systems and Structures17(4): 328–334.
3.
AydarGWangXGordaninejadF (2010) A novel two-way-controllable magneto-rheological fluid damper. Smart Materials and Structures19(6): 065024.
4.
De VicenteJKlingenbergDJHidalgo-AlvarezR (2011) Magnetorheological fluids: a review. Soft Matter7(8): 3701–3710.
5.
DoXPChoiSB (2015) High loaded mounts for vibration control using magnetorheological fluids: review of design configuration. Shock and Vibration2015: 915859.
HadadianASedaghatiREsmailzadehE (2014) Design optimization of magnetorheological fluid valves using response surface method. Journal of Intelligent Material Systems and Structures25(11): 1352–1371.
8.
HuGLLongMHuangM. (2014a) Design, analysis, prototyping, and experimental evaluation of an efficient double coil magnetorheological valve. Advances in Mechanical Engineering6: 403410.
9.
HuGLLongMYuLF. (2014b) Design and performance evaluation of a novel magnetorheological valve with a tunable resistance gap. Smart Materials and Structures23(12): 127001.
10.
ImaduddinFMazlanSARahmanMAA. (2014) A high performance magnetorheological valve with a meandering flow path. Smart Materials and Structures23(6): 065017.
11.
ImaduddinFMazlanSAZamzuriH. (2015) Design and performance analysis of a compact magnetorheological valve with multiple annular and radial gaps. Journal of Intelligent Material Systems and Structures26(9): 1038–1049.
12.
JollyMRBenderJWCarlsonJD (1999) Properties and applications of commercial magnetorheological fluids. Journal of Intelligent Material Systems and Structures10(1): 5–13.
13.
KostamoEKostamoJKajasteJ. (2012) Magnetorheological valve in servo applications. Journal of Intelligent Material Systems and Structures23(9): 1001–1010.
14.
LiWHDuH (2003) Design and experimental evaluation of a magnetorheological brake. International Journal of Advanced Manufacturing Technology21(7): 508–515.
15.
LiWHDuHGuoNQ (2003) Finite element analysis and simulation evaluation of a magnetorheological valve. International Journal of Advanced Manufacturing Technology21(6): 438–445.
16.
LiaoCRZhaoDXXieL. (2012) A design methodology for a magnetorheological fluid damper based on a multi-stage radial flow mode. Smart Materials and Structures21(8): 085005.
17.
LiuBLiWHKosasihPB. (2006) Development of an MR-brake-based haptic device. Smart Materials and Structures15(6): 1960–1966.
18.
McLaughlinGHuWWereleyNM (2014) Advanced magnetorheological damper with a spiral channel bypass valve. Journal of Applied Physics115(17): 17B532.
19.
NguyenQHChoiSBWereleyNM (2008) Optimal design of magnetorheological valves via a finite element method considering control energy and a time constant. Smart Materials and Structures17(2): 1–12.
20.
NguyenQHChoiSBLeeYS. (2009) An analytical method for optimal design of MR valve structures. Smart Materials and Structures18(9): 1088–1100.
21.
NguyenQHChoiSBLeeYS. (2013) Optimal design of high damping force engine mount featuring MR valve structure with both annular and radial flow paths. Smart Materials and Structures22(11): 115024.
22.
NguyenQHHanYMChoiSB. (2007) Geometry optimization of MR valves constrained in a specific volume using the finite element method. Smart Materials and Structures16(6): 2242–2252.
23.
PhuDXChoiSBLeeYS. (2014a) Design of a new engine mount for vertical and horizontal vibration control using magnetorheological fluid. Smart Materials and Structures23(11): 117001.
24.
PhuDXShahKChoiSB (2014b) A new magnetorheological mount featured by changeable damping gaps using a moved-plate valve structure. Smart Materials and Structures23(12): 125022.
25.
RosenfeldNCWereleyNM (2004) Volume-constrained optimization of magnetorheological and electrorheological valves and dampers. Smart Materials and Structures13(6): 1303–1313.
26.
SalloomMYSamadZ (2011a) Design and modeling magnetorheological directional control valve. Journal of Intelligent Material Systems and Structures23(2): 155–167.
27.
SalloomMYSamadZ (2011b) Finite element modeling and simulation of proposed design magneto-rheological valve. International Journal of Advanced Manufacturing Technology54(5–8): 421–429.
28.
SalloomMYSamadZ (2012) Magneto-rheological directional control valve. International Journal of Advanced Manufacturing Technology58(1–4): 279–292.
29.
YooJHWereleyNM (2002) Design of a high-efficiency magnetorheological valve. Journal of Intelligent Material Systems and Structures13(10): 679–685.
30.
YooJHWereleyNM (2004) Performance of a magnetorheological hydraulic power actuation system. Journal of Intelligent Material Systems and Structures15(11): 847–858.
31.
YoshidaKSogaTKawachiM. (2010) Magneto-rheological valve-integrated cylinder and its application. Proceedings of the Institution of Mechanical Engineers Part I: Journal of Systems and Control Engineering224(1): 31–40.
32.
ZhuXCJingXJChengL (2013) Optimal design of control valves in magnetorheological fluid dampers using a nondimensional analytical method. Journal of Intelligent Material Systems and Structures24(1): 108–129.
